A remarkable feat that cements India’s position in the global space exploration arena, India has invested about $75 million in its Chandrayaan-3 mission. With the vision of a successful mission, the nation aims to become the fourth country to achieve a successful spacecraft landing on the moon’s surface.

“Chandrayaan-3 scripts a new chapter in India’s space odyssey. It soars high, elevating the dreams and ambitions of every Indian. This momentous achievement is a testament to our scientists’ relentless dedication. I salute their spirit and ingenuity,” Prime Minister Narendra Modi said.

In a momentous leap towards lunar exploration, the Indian Space Research Organisation (ISRO) embarked on its much-anticipated Chandrayaan-3 mission. Following the setbacks of its predecessor, Chandrayaan-2, ISRO launched the third lunar exploration endeavour on July 14, 2023, at 2:35 pm IST, with a determination to overcome past challenges. This ambitious mission aims to deploy a lander and the Pragyan rover to the lunar surface, significantly advancing India’s space exploration endeavours. While the stakes are high, hopes are riding on a successful landing near the lunar south pole region, anticipated to occur on August 23, 2023.

India’s historic Chandrayaan-3 launch from Sriharikota puts the nation in an esteemed league, becoming the fourth country to achieve a successful spacecraft landing on the moon’s surface.

Lunar Advancements -3
Chandrayaan-1, the first mission in the series, made a groundbreaking discovery of water on the lunar surface, earning praise from premier space agencies like NASA. Chandrayaan-3 aims to take things to the next level with its robust Lander using ISRO’s Launch Vehicle Mark-3. There is tremendous excitement across the country for Chandrayaan-3, especially since Chandrayaan-2 faced challenges just minutes after its September 6, 2019 descent.

The previous missions, Chandrayaan-1 and Chandrayaan-2, have been groundbreaking in their own right. Chandrayaan-1 confirmed the presence of water molecules on the Moon, altering our perception of the celestial body from being bone-dry and uninhabitable to a dynamic and geologically active entity. Meanwhile, Chandrayaan-2’s Orbiter detected crucial elements like chromium, manganese, and sodium for the first time through remote sensing, revolutionising our understanding of the Moon’s magmatic evolution.

With the promising strides in space exploration and innovation, Chandrayaan-3 holds high hopes for furthering our understanding of the Moon’s mysteries. Equipped with advanced payloads, including Chandra’s Surface Thermophysical Experiment (ChaSTE) and the Instrument for Lunar Seismic Activity (ILSA), this mission aims to unravel the Moon’s secrets and pave the way for future lunar expeditions.

After a series of orbit-raising manoeuvres, Chandrayaan-3 will be inserted into the Lunar Transfer Trajectory, covering a staggering distance of over 300,000 km to reach the Moon in the next few weeks after its launch. The spacecraft will be equipped with cutting-edge scientific instruments to study the Moon’s surface. The mission has undergone rigorous ground tests and simulations, making necessary modifications to ensure the success of the Lander. Chandrayaan-3’s Lander and Rover modules are equipped with payloads that will provide valuable data on lunar soil and rocks, including their chemical and elemental composition, contributing to the scientific community’s knowledge. The rover, equipped with six wheels, is expected to work on the Moon for 14 days, capturing valuable images with multiple cameras, added Dr Jitendra Singh, Minister of State for the Ministry of Science and Technology and Prime Minister’s Office.

Chandrayaan-3 aims to spearhead new frontiers in interplanetary missions through its innovative Lander module (LM), Propulsion module (PM), and Rover. With the LM’s ability to softly touch down on a designated lunar site and deploy the Rover, cutting-edge in-situ chemical analysis of the lunar surface will be carried out during its mobility. The Lander and Rover are equipped with scientific payloads, paving the way for experiments on the Moon’s surface. The PM’s crucial role is to ferry the LM from launch vehicle injection to a final lunar orbit of 100 km in a circular polar trajectory, after which it will part ways. The Propulsion Module will also operate a scientific payload post-separation from the Lander Module.

Utilising the GSLV-Mk3 launcher, Chandrayaan-3 is destined for an Elliptic Parking Orbit (EPO) of approximately 170 x 36,500 km. The mission’s core objectives include:

• Showcasing a safe and gentle lunar landing.
• Demonstrating Rover mobility on the moon.
• Conducting groundbreaking in-situ scientific experiments.

India has since spent about $75 million on its Chandrayaan-3 mission.

Indigenous Manufacturing 
Chandrayaan-3 boasts an impressive lineup of companies collaborating to make this interplanetary dream a reality. Leading the charge are renowned names like Larsen and Toubro (L&T), Hindustan Aeronautics, Bharat Heavy Electricals, Paras Defence and Space Technologies, Godrej Aerospace, Walchandnagar Industries, Centum Electronics, and MTAR Technologies.

Godrej Aerospace has played a pivotal role in the Chandrayaan-1 and Chandrayaan-2 missions. During Chandrayaan-1, the company contributed the Vikas engine, thrusters, and critical parts for antennas used in remote sensing and ground systems. For Chandrayaan-2, Godrej Aerospace provided the L110 engine and CE20 engine for the GSLV Mk III launcher, along with thrusters for the Orbiter and Lander and components for the DSN antenna.

The company has manufactured the L110 engine for the core stage and the CE20 engine thrust chamber for the upper stage of the Chandrayaan-3. In addition to this, Godrej Aerospace has also provided essential thrusters for the spacecraft. Firmly committed to indigenous manufacturing and technological progress, Godrej Aerospace has ambitious plans. The company is set to invest ₹250 crore in a state-of-the-art facility in Maharashtra’s Khalapur, which will house advanced manufacturing, assembly, and integration capabilities. Maneck Behramkamdin, AVP & Business Head, Godrej Aerospace, said, “We take immense pride in our contribution to ISRO’s Chandrayaan 3 mission, which exemplifies our commitment to nation-building and self-reliance. At Godrej Aerospace, we remain committed to indigenous manufacturing and technological advancements, contributing to driving the nation’s progress in space projects and civil aviation. 

Larsen and Toubro was a pivotal contributor to Chandrayaan-3 mission in supplying various crucial components. They supplied ground and flight umbilical plates to critical booster segments in a strict timeframe. L&T’s significant involvement also extended to the system integration of the Launch Vehicle.

The Prime Minister’s opening up of the space sector to private players has created a collaborative ecosystem, facilitating the pooling of assets, resources, and expertise. The Chandrayaan-3 mission owes a significant part of its accomplishments to the contributions made by the private industry. As Chandrayaan-3 embarks on its lunar journey in a precise orbit, ISRO confirms the spacecraft’s health to be in optimal condition. This landmark mission is a testament to the power of collaboration, showcasing India’s determination to advance in space exploration with indigenous manufacturing.  

Automation and Industry 4.0 advancements are transforming industries through smart and dark factories. This article explores their potential and implementation strategies for success.

Automation is crucial in achieving operational excellence across various sectors by simplifying procedures, enhancing resource management, and providing outstanding goods and services. Despite encountering some obstacles, the advantages of automation far surpass them. Enterprises that embrace automation set themselves up for enduring success in a competitive environment. Intelligent factories, driven by Industry 4.0 advancements such as the Internet of Things (IoT), Artificial Intelligence (AI), and data analysis, present unparalleled possibilities for improving efficiency, productivity and fostering innovation.

The Dark Factory
Dark factories, also known as lights-out factories, are completely automated facilities that operate without human workers and even function in darkness. In a dark factory, sophisticated automation technologies independently take charge of the entire production process, from assembly to maintenance. However, dark factories encounter challenges such as substantial initial investment requirements, continuous maintenance expenses, and ethical considerations regarding the displacement of human jobs.

As automation and Industry 4.0 progress, dark factories are gaining traction, and many businesses are actively exploring their potential.

· FANUC Dark Factory: FANUC leads in lights-out factories, as it has implemented dark factories, employing advanced robotics and AI to achieve efficient 24/7 production without human involvement.

· Adidas introduced SPEEDFACTORY, an innovative concept for producing customised sneakers on demand. While the initial SPEEDFACTORY ceased operations in 2019, Adidas continues to explore automation and smart factory approaches in its manufacturing processes.

· IBM conducted trials of lights-out manufacturing in New York, automating operations and reducing human intervention during non-operational hours to evaluate the viability and advantages of this approach.

· Geely’s Dark Factory, spread across a vast 2,260-acre area, utilises advanced equipment and processes, including robots, stamping, and welding workshops, to optimise its manufacturing operations.

Dark factories present an alluring vision of the future, but their applicability depends on the industry. Striking a balance between efficiency and addressing social and ethical considerations is paramount as we delve into their possibilities in the forthcoming years.

 The 7-Step pathway to implementation

1. Lay the Groundwork: Commence the smart factory journey by evaluating and modernising your infrastructure. Clearly define objectives and create a well-structured plan for successful implementation.

2. Embrace the Internet of Things (IoT): Incorporate IoT sensors for real-time data collection, enabling efficient monitoring and analysis within smart factories. Seamless integration ensures smooth data exchange and well-informed decision-making. 
Example: Bosch’s Successful Implementation of IoT has effectively integrated IoT into its manufacturing facilities. This has helped them gain real-time insights into machine performance, quality metrics, and energy consumption. It has also resulted in significant enhancements in production efficiency and maintenance.

3. Embrace Artificial Intelligence (AI) and Machine Learning (ML): Utilise AI to optimise real-time processes. At the same time, ML analyses historical data to identify potential machine failures and enable predictive maintenance, thereby reducing unplanned downtime. 
Example: Siemens’ AI-Driven Predictive Maintenance employs AI and ML algorithms to predict equipment failures, facilitating optimal maintenance scheduling and reducing operational disruptions and costs in their smart factories.

4. Integrate Big Data Analytics: Collect, secure, and visualise data from IoT devices, production, and supply chain. Leverage big data analytics to gain predictive insights in the smart factory. 
Example: General Electric’s “Brilliant Manufacturing” employs big data analytics on machine and process data to optimise production, minimise downtime, and identify opportunities.

5. Ensure Cybersecurity and Data Protection: Implement cybersecurity measures such as firewalls, encryption, and access controls. Foster a culture of security consciousness to safeguard the smart factory. 
Example: Schneider Electric’s Cybersecurity Solutions ensures smart factory cybersecurity through encryption, access management, and continuous monitoring to protect connected systems and data.

6. Embrace Robotics and Automation: Enhance productivity by deploying cobots to assist with repetitive tasks. Embrace flexible automation to achieve agile manufacturing and adapt to changing requirements.
Example: BMW’s Smart Production Line utilises collaborative robots (cobots) to aid workers in assembling complex components. This enhances efficiency and ergonomics in the manufacturing process.

7. Implement Augmented Reality (AR) and Virtual Reality (VR): Employ immersive AR and VR for onboarding and upskilling, reducing training time. Provide maintenance personnel real-time information during equipment repairs and troubleshooting using AR and VR. 
Example: Airbus’ Augmented Reality Assembly uses AR technology with headsets to streamline assembly processes, improving accuracy and efficiency. 

Embracing the path to becoming a smart factory requires thorough planning and effective leadership. Gaining insights from real-world instances and adopting best practices is crucial for achieving sustainable growth in the era of digitalisation

AMT’s products stand at the forefront of technological advancements, promising to elevate productivity levels, enhance accuracy, and deliver exceptional results in machining operations. With AMT’s cutting edge solutions, businesses can experience the transformative impact of advanced machining technology firsthand.

Ahire Machine Tools Pvt. Ltd. has established itself as a prominent player in work-holding and tool-holding solutions, focusing on enhancing productivity through innovative approaches. The company is dedicated to achieving maximum efficiency, specializing in advanced solutions for work holding, mainly for three- and five-axis machines.

Their work-holding products are crucial in securing workpieces during machining, ensuring precision and accuracy. The company primarily focuses on developing comprehensive work-holding solutions tailored to the Indian market. These solutions ensure optimal clamping, even in the smallest portions of the component, resulting in enhanced precision and improved productivity.

Ahire Machine Tools is committed to delivering products known for their precision, performance, and reliability. They offer a range of cutting-edge drill and tapping machines, carefully engineered to meet the diverse needs of various industries, including manufacturing and automotive.

The drill machines are designed for exceptional performance and efficiency in hole drilling, reaming, and countersinking. With their robust construction and advanced features, the drill machines enable users to achieve remarkable results while minimising downtime.

Similarly, the tapping machines have advanced control systems and high-quality components, providing precise and consistent tapping operations for internal and external holes, ultimately enhancing productivity and accuracy. Incorporating tapping machines into manufacturing processes enhances productivity and accuracy significantly.

The drill and tapping machines offered by Ahire Machine Tools represent the cutting-edge future of machining. Their products lead the way in technological advancements, allowing customers to enhance productivity levels and accuracy and achieve outstanding results in machining operations.

Apart from their wide range of products, Ahire Machine Tools is dedicated to providing comprehensive after-sales support and service to maximise the value their machines bring to customers. A team of skilled technicians is available to assist with installation, maintenance, and troubleshooting, ensuring uninterrupted productivity for businesses.

As a forward-thinking company, Ahire Machine Tools continues to invest in research and development, constantly exploring new technologies and methodologies to improve the performance and efficiency of their machines.

In conclusion, Ahire Machine Tools Pvt. Ltd. offers top-notch workholding and tool-holding solutions that significantly enhance productivity and precision in machining operations. Their range of drill and tapping machines represents the future of machining, providing businesses with improved efficiency and exceptional results. Partnering with Ahire Machine Tools promises a difference in performance and productivity through their innovative solutions.

For more information, visit:
www.amtplindia.com

Introducing MAGNET-SCHULTZ: Powerful holding and permanent electromagnets for optimal holding force.

MAGNET – SCHULTZ presents their cutting-edge holding and permanent electromagnets in the quest for a simple and effective solution to fix or transport magnetic workpieces. Engineered to deliver remarkable holding forces with incredibly short strokes, these electromagnets offer a versatile and reliable approach to various applications.

Whether keeping doors or flaps open or closed or requiring a swift yet robust hold, MAGNET-SCHULTZ’s electromagnets have covered you. The possibilities are vast, with options for holding solenoids and permanent holding magnets featuring bare or galvanised pole surfaces and complemented by appropriate armatures.

MAGNET-SCHULTZ’s permanent holding magnet GMP operates on a closed circuit principle, utilising an integrated permanent magnet to attract ferromagnetic counterparts consistently. When a supply voltage is applied with the correct polarity, an integrated coil balances the magnetic field, allowing for a controlled release of the fixed counterpart. With applications in mechanical engineering, fixture construction, conveyor technology, and door-holding systems, MAGNET-SCHULTZ’s solutions offer interlocking capabilities and high-holding force electromagnets to elevate your projects to new levels.

Sizes (Ø): 25 mm, 30 mm, 35 mm, 50 mm
Holding force: 110 N – 800 N

• Increasing magnetic force vs. stroke characteristic
• Electrical connection via free flexible lead ends
• Fastening via tapped holes on the rear side
• Protection class: IP00
• Voltage type: direct current, DC
• Galvanised pole surface.
  
  Sizes (Ø): 25 mm, 30 mm, 35 mm, 50 mm
  Holding force: 110 N – 800 N
• Increasing magnetic force vs. stroke characteristic
• Electrical connection via free flexible lead ends
• Fastening via tapped holes on the rear side
• Protection class: IP00
• Voltage type: direct current, DC
• Galvanised pole surface
  

For more details, contact: Magnets India Chennai – 600 028 Ph. 9840091969, 044- 42833346
email : info@magnetsindia.net

The MX-System has earned top accolades, is recognised in the highest category by the Red Dot Award, and is honoured with the iF Design Award.

Beckhoff presents the MX-System, a groundbreaking automation solution that has the potential to revolutionise the automation industry by eliminating conventional control cabinets. This innovative system has garnered prestigious awards, including the “Best of the Best” Red Dot Award and the iF Design Award, acknowledging its cutting-edge product design.

The MX-System is a modular and space-efficient automation system comprising an aluminium baseplate and plug-and-play function modules. Notably, this assembly is waterproof and dustproof, allowing direct mounting on machines without additional protective housing. The system’s versatility extends to its ability to integrate into various machines, both functionally and aesthetically, seamlessly. Beckhoff collaborated closely with the Adrian and Greiser design agency to achieve this, resulting in a visually appealing and ergonomic design that highlights the system’s unique capabilities. The MX-System’s compactness and continuity are evident, making installation and assembly remarkably simple, while each component retains its distinct character.

This innovative design concept also won over the Red Dot jury of around 50 international product design experts. Every year, this award honours industrially manufactured products with outstanding design quality: the products must be aesthetically pleasing, functional, smart, or innovative. The MX- System offers so many special features and benefits here that it was honoured with the Red Dot: Best of the Best Award for groundbreaking design, the highest award in the competition. According to the jury, only the best products in a category receive this award. Another renowned jury, consisting of 132 design experts from 20 countries, is equally convinced. They awarded the MX system the iF Design Award 2023.

For more information, visit: www.beckhoff.com/mx-system

In the world of machinery and equipment, regular servicing and using high-quality lubricants are paramount for achieving peak performance. These essential practices safeguard machines by minimising friction, dissipating heat, and protecting against wear and tear. This report delves into the critical role that quality lubricants play in ensuring the efficient functioning of various mechanical systems.

India’s machine tools segment is witnessing promising growth. Its market size is estimated at USD 100.63 billion in 2023, and is expected to reach USD 116.19 billion by 2028, growing at a CAGR of 2.92 percent during the forecast period (2023-2028). With promising growth, the machine tool segment in India encompasses a wide range of equipment, thereby necessitating use of superior lubrication solutions, timely servicing and upkeep for unhindered operations.

Despite its potential, the machine tools segment encounters some challenges in adoption of technology. The increasing complexity of equipment too demands skilled operators who can effectively operate and maintain these advanced tools. Workshop operators encounter their own set of challenges, including inadequate maintenance practices, inefficient lubricant management, and suboptimal machine health. These factors contribute to reduced performance, increased downtime, and higher maintenance costs. Overcoming these challenges requires comprehensive solutions that address the specific needs of operators.

Maintaining machines through regular servicing and proper lubrication is vital for optimal performance. Quality lubricants play an imperative role in preserving machine health by reducing friction, dissipating heat, preventing wear and tear, and ensuring efficient functioning. To address such issues, Mobil™ has developed MachineXT, a ground-breaking initiative that revolutionises lubricant management services and transforms the machine tool segment.

High-performance cleaner lubricants for extended productivity
Based on a comprehensive understanding of the challenges faced by the machine tool segment, Mobil has developed MachineXT– a remarkable transformation in managing equipment performance with state-of-the-art mobile filtration services. MachineXT offers tailor-made solutions that will unlock unparalleled productivity and efficiency, furthering industrial excellence.

The oil filtration system machine in MachineXT, which has used cutting-edge technology with advanced three-stage solid filtration systems, can remove fine solid particles and moisture from lubricants, ensuring cleanliness, and minimising the risk of machine damage. It can clean various types of lubricants such as hydraulic oil, gear oil, engine oil, turbine oil, and circulating oil.

The viscosity range (32 cst to 320 cst) includes a wide array of lubricants which are both mineral-based and synthetic. This machine is equipped with a sensor that can assess the cleanliness level of oil before and after the filtration process, adhering to ISO 4406 standards This sensor allows for accurate monitoring and evaluation of oil cleanliness, ensuring that the filtration process effectively removes contaminants. Specifically, it excels in filtering hydraulic oils, achieving ISO code 17/15/12 with ease.

MachineXT’s low vacuum dehydration system is a high-end tech machine that is widely recognised and utilised for the dehydration (moisture removal) of lubricants. This advanced technique effectively eliminates moisture from oil, which can exist in dissolved, emulsified, and free forms. The dehydration system employs a vacuum chamber and a shower arrangement for the oil, which may contain moisture. The system also includes a heater arrangement that heats the oil to a controlled maximum temperature of 60°C. Once heated, the oil is showered inside the vacuum chamber, which is maintained at a controlled vacuum level of 750 torr. Under these vacuumed conditions, the moisture particles in the oil undergo evaporation or vaporisation, effectively separating them from the oil. The moisture is then removed from the chamber. Meanwhile, the clean, moisturefree oil collects at the bottom of the chamber and is then delivered into the system using a delivery power mechanism, ensuring that the purified oil is readily available for lubrication purposes.

The coolant sump cleaner is another highly efficient solution equipped with a powerful two-stage vacuum blower. Its vacuum technology creates a strong suction force that effectively draws in coolant, metal chips, swarfs, and other contaminants from the coolant tank, passing them through a stainless-steel mesh basket. This versatile cleaner finds applications in CNC/VMC machines, effectively cleaning various types of coolants such as soluble cutting oil, neat cutting oil, water emulsion, quenching oil, and even storage tanks. With no filter element and no replacement costs, the coolant sump cleaner offers an improved product finish, reduced coolant consumption with an extended coolant changing periods and reduced machine downtime.

The tramp oil separator removes contaminants and tramp oil from coolants used in CNC machines. With its built-in air-operated diaphragm pump, it effectively sucks the contaminated coolant from the CNC machine’s sump and directs it through a stainlesssteel strainer to remove larger particles. As the coolant flows further, it passes through a molded honeycomb device that uses surface tension to separate the tramp oil from the coolant. The collected tramp oil is collected in a dedicated tray, while the clean coolant is returned to the CNC machine’s sump.

MachineXT also offers tank set additives such as biocides, defoamers, pH boosters, and alkaline water-soluble cleansers for metal-working coolant management.

On-Site Servicing Solutions
MachineXT also provides the MobilServ^SM Lubricant Analysis (MSLA) and MobilServ^SM Grease Analysis (MSGA) suite of comprehensive services that assesses lubricant conditions, contamination levels, and potential issues. MSLA can save as much as 66 percent of sampling time while providing the lubricant oil analysis needed to keep the equipment productive and minimise costly repairs.* MSGA can offer additional insights that will enhance equipment life. It can conduct six tests from one gram of grease sample. This convenient exercise enables problem identification before occurrence, minimising unscheduled downtime to improve productivity throughout. The testing services include lubricant viscosity testing, pH testing, patch test, water crackle test, chloride test and refractometers. These services provide essential insights into key parameters, ensuring equipment performance and durability.

Through these on-site testing services, MachineXT empowers businesses to monitor and optimise their lubricants and coolants effectively.

MachineXT is set to transform India’s machine tool segment. By addressing the challenges faced by the sector and workshop operators, it offers a game-changing solution for enhanced productivity, efficiency, and machine health. Through its state-ofthe-art technology and tailored offerings, it empowers workshop operators to unlock unparalleled performance, reduce maintenance efforts, and optimise the lifespan of their machines.

*This performance is based on the experience of a single customer. Actual results may vary.

For more information, please visit https://www.mobil.co.in/en-in/business

(Exxon Mobil Corporation has numerous affiliates, many with names that include ExxonMobil, Exxon, Esso and Mobil. For convenience and simplicity, those terms and references to “corporation”, “company”, “ExxonMobil”, “EM”, and other similar terms are used for convenience and may refer to one or more specific affiliates or affiliate groups.)

PortaCount Respirator Fit Tester from TSI, with over 35 years of innovation, sets new standards in terms of reliability, accuracy and ease of use.

From its inception in 1987 with the introduction of the original PortaCount® Respirator Fit Tester, TSI has exemplified unwavering dedication to innovation. Taking great care to heed valuable feedback and embrace emerging knowledge, TSI strives to develop the most exceptional respirator fitting test solutions. Throughout the successive evolutions of the PortaCount® Fit Testers, TSI has consistently surpassed previous benchmarks regarding reliability, precision, and user-friendliness. Their commitment to excellence in meeting industry standards remains steadfast, extending far beyond the current fourth-generation systems. At TSI, the philosophy towards industry standards is simple yet profound: Raise them.

Intelligent Fit Test solutions: ‘The Proven Fit Tester’

PortaCount® Respirator Fit Testers combine real-time and real-world measurements to advance respirator safety beyond the capabilities of any other fit tester. They play a vital role in your respiratory protection program, supporting the entire fit test process from training and mask selection to compliance reporting.

By utilising the most efficient and rapid quantitative fit testing method available, PortaCount Fit Testers ensure safety by identifying poorly fitting masks accurately. In less than 2½ minutes, they deliver a consistent and objective OSHA-compliant respirator fit test. These fit testers offer industry-first features that educate staff on how to wear respirators for maximum protection. Moreover, they go beyond the fit test, enabling users to observe how a respirator’s fit changes in real-time during donning and adjustment, providing valuable training and simplifying mask selection.

Measure safety in action

The PortaCount® Respirator Fit Testing equipment evaluates respirator fit while the user engages in dynamic activities such as moving, breathing, and talking, replicating real-life movements in work conditions. The instrument provides clear instructions, guiding users through the fit test process. Once the fit test is finished, generating reports becomes a straightforward task.

The PortaCount Respirator Fit Tester Model 8048 provides a consistent and objective testing experience across all respirator types, including all N95 filtering facepieces. FitCheck® Mode shows in real-time how respirator fit changes throughout donning and adjustment, helping users select the suitable mask and identify the best fit more quickly. Video animations guide staff through proper fit test exercise movements during a fit test, providing a consistent testing experience and freeing fit test administrators to multitask. Group fit testing allows administrators to test up to four personnel with four PortaCounts simultaneously.

TSI suggests opting for the industry’s most dependable, efficient, and user-friendly fit tester to enhance staff’s safety. With advanced software and features, this fit tester improves the efficiency and productivity of the respiratory protection program, covering everything from training to compliance reporting. It is trusted by professionals globally.

Best service in the business: Just like its instruments

The true measure of a company’s strength lies in the post-sale phase and is reflected in the level of support. PortaCount Respirator Fit Tester, a top-notch instrument, has received support from TSI® – a world-renowned leader in workflow management, software services, and measurement instruments.

As an industry leader, its exceptional professionals support its customers and authorised partners with their expertise, resources, and skills, ensuring they receive the best possible service. TSI offers a professional support network that matches the standards you would expect from a global leader.

TSI’s commitment extends from sales and training to exceptional technical support, customer service, product service, and calibration. It strives to empower industries to make informed, data-driven decisions and accomplish tasks efficiently.

To learn more, visit: TSI.com/PortaCount

Lubrication-free igus spherical balls are available with cost-effective sheet metal housing, polymer housing or cast iron housing.

Frequent heavy dirt, dust, and swarf accumulation is common with pillow blocks and fixed flange bearings. This necessitates constant lubrication and maintenance. However, customers now have a solution with injection-moulded spherical insert bearings, which offer a maintenance-free and lubrication-free option for their metallic pillow blocks. Igus has expanded its range of high-performance polymer spherical balls for cost-effective sheet metal housings to enhance this offering further. These new components can be easily mounted in seconds and are readily available from stock. Additionally, igus has introduced dimensionally identical 1:1 replacements for pillow blocks and flange bearings, entirely made of wear-resistant plastic materials, including a high wear-resistant plastic ball and a heavy-duty plastic housing.

Metal and lubrication are found close together in mechanical engineering. igus proves that this can be different. The motion plastics specialist has developed its igubal exchangeable spherical insert bearing, especially for pillow blocks and fixed flange bearings with metallic housings. These consist of the high-performance polymer iglidur J, which reduces costs since lubrication and maintenance are eliminated. The use of polymers prevents dirt and dust from settling in the bearing. This additionally minimises the sealing and prevents unplanned machine downtime. The use of insert bearings is also suitable in agriculture, farming, the food industry, or plant and mechanical engineering. The igubal spherical insert bearing comes directly from injection moulding and is cost-effective. Within a few seconds, they can be mounted in place of ball bearings in existing classic metallic pillow blocks and flange bearing housings and now also in low-cost sheet metal housings. If a complete polymer pillow block or flange bearing is required with polymer housing, then it is also available directly from stock. The Igubal spherical insert bearing has high durability, and its service life can be easily calculated online.

Lubrication-free operation due to iglidur J

The spherical insert bearings made of iglidur J are cost-effective. They also have a very low coefficient of friction in dry operation. The material absorbs only a little moisture, so using the spherical insert bearings is also suitable outdoors. Due to the high-performance plastic’s chemical resistance, the exchangeable spherical insert bearing is also suitable for use in chemically demanding applications such as agricultural technology or even glass processing. iglidur J displays its advantages, especially in soft shafts. The igubal spherical insert bearings are currently available in five dimensions for low-cost sheet metal housings (Ø 17mm, 20mm, 25mm, 30mm and 35 mm) and cast housings (UC204-210). It is also available as a complete polymer pillow block of flanged bearing sizes UC203-210 and F203-210. 

For more information visit us on www.igus.in

Once more, the UNITED GRINDING Group will have a notable presence at EMO Hannover 2023 with a prominent booth in Hall 11, Booth E34. Spanning an extensive 1,000 m2 area, the group will showcase 16 machines featuring new and innovative products alongside exemplary offerings from the “Customer Care” section.

The UNITED GRINDING Group, renowned for its production of grinding, eroding, laser, and measuring machines and machine tools for additive manufacturing, has earned a reputation as a trailblazer in developing cutting-edge technologies within its industry. Emphasizing the “Innovate Manufacturing” theme, the group has deemed its presence indispensable at this year’s EMO Hannover event. Visitors can look forward to an expansive 1000 m2 exhibition space located at Hall 11, Booth E34, where they will be warmly welcomed.

Customer Care special exhibition area and machine highlights

At this year’s EMO, the UNITED GRINDING Group is dedicating a special exhibition area to focus on Customer Care, encompassing products and services that support customers throughout the entire lifespan of their machines, ensuring efficient production from “start-up” to “retrofit.” Visitors to the trade show will be able to explore comprehensive information about the group’s digital assistance systems, including the UNITED GRINDING Digital Solutions™ like Production Monitor, Service Monitor, and Remote Service. Additionally, other digital solutions will be showcased at EMO.

Exciting innovations and highlights await the public among the 16 machines displayed at the event:

BLOHM will unveil the PLANOMAT XT 408, a world premiere featuring automatic workpiece loading and unloading, catering to the internal machining of hydraulic motor stators. STUDER presents an innovative automation solution demonstrated on the S31 universal external cylindrical grinding machine. WALTER to introduce the groundbreaking “Laser Contour Check” measuring system, enabling precise, non-contact measurement of various tool parameters on cylindrical tools. This option is now available for the HELITRONIC MICRO and HELITRONIC MINI PLUS tool grinding machines.

Moreover, the showcased machines will feature cutting-edge C.O.R.E. technology, a pioneering hardware and software architecture that lays the foundation for a new generation of machine tools. This technology offers easy networking, intuitive smartphone-like operation, and the capability to use modern software applications directly on the machines.

United for your success

The motto and slogan of the group, “UNITED FOR YOUR SUCCESS,” perfectly encapsulates the essence of UNITED GRINDING. With its nine brands operating together, the group’s strength is harnessed to enhance the success of its customers, a commitment they have upheld for the past three decades. As they celebrate their 30th anniversary, the group is excited to showcase product highlights at the trade show and commemorate this milestone birthday. They eagerly anticipate personal conversations with their valued customers and the curious trade audience.

BDK Valves and Gurukrupa Group acquire 100% stake in Theis Precision Steel India, a leading specialty cold rolled steel strips manufacturer, expanding their market presence and driving value for customers.

BDK Valves ( manufacturer of Industrial valves providing flow control solutions to global customers) and Gurukrupa Group (realty developer in western India), announced the acquisition and controlling (100%) stake in Theis Precision Steel India Pvt. Ltd. (Theis Precision). This is the second acquisition of international companies by the promoter group to serve customers in India & across the world.

Theis Precision, formerly owned by Tata Steel Ltd., is a pioneer in specialty cold rolling of high/medium carbon steels in India. Today, it is a leading specialty cold rolled steel strips manufacturer in the country. It also is the only manufacturer of precision hot rolled solid steel profile sections, by a unique process, to satisfy the customers whose needs may be small in quantity but expectations are large.

Theis Precision caters to the need of various market segments such as automotive, textile machinery, cutting blades/saws, office machinery, general engineering, etc. It is specialised in catering to customized requirements such as desired surface finish, roughness, tempering, dimensional tolerances and packaging. In addition, the division has the capability of supplying hot rolled solid profiles, cold drawn profiles and profiles in ready-to-use form. Theis Precision’s latest addition in the product portfolio is Hardened & Tempered strips with a unique environment friendly Quench Media.  

Arjen Rijpkema, CEO, Mahler Asia BV in the Netherlands, said, “This sale of Theis Precision Steel to BDK and Gurukrupa brings it back to Indian family ownership after Theis Gmbh in Germany (which was owned by Mahler Asia) acquired it from Tata Steel in 2008. We are convinced that the new owners will contribute strongly to the further development of the company. They bring in-depth knowledge of the steel market, manufacturing and real estate experience which all can strengthen the business. They are geographically much closer to the plant enabling them to be more hands-on and directly involved as promotors than we could ever be from the long distance in Europe. Further I am certain that the new owners will professionally steer Theis Precision towards modernization and accelerated growth, which is fundamental to the business.”

Shyam Mehta, Director, Theis Precision Steel India, said, “The acquisition of ‘one-stop one-window’ Theis Precision Steel is a unique value-enhancing deal bringing a pioneer in specialty cold rolling of high/medium carbon steels into our fold. This acquisition expands our portfolio presence and showcases our commitment to drive value for our customers. As a leading specialty cold rolled steel strips manufacturer in the country, Theis Precision is the only manufacturer of precision hot rolled solid steel profile sections by a unique process, to satisfy the customers whose needs may be small in quantity but expectations are large. We look forward to combining BDK Valve’s capabilities with the talent and expertise brought by Theis Precision’s team as we expand our market presence.”

Chetan Kothari, Director, Theis Precision Steel India, said, “With the backing of BDK Valves and Gurukrupa Group, Theis Precision Steel can now become an undisputed leader in its market segment and accelerate growth & expansion. The diversification in manufacturing and synergies in terms of manufacturing facilities, processes and products will give us an edge and add to the products and services offered by us to customers. Theis Precision Steel has products across sectors such as agriculture, automotive, construction, cutting tools, earthmoving and textile machinery among others. We will further invest capital in the company to quadruple our volumes to be a global player in speciality steel business.”

Theis Precision’s Cold Rolling Division, established in 1968, pioneered in India cold rolling of stainless steel and later focused on cold rolling of narrow width strips in mild, medium and high carbon and low alloy steels. It has a manufacturing capacity of 40,000 M.T. per annum. The Profiles Division, established in 1997 has a manufacturing capacity of 6000 M.T. of custom made solid profiles/sections in various grades of steel. Hardened & Tempered Division, established in 2022 has a manufacturing capacity of 4000 MT of H&T strips in high carbon and alloy grades of steel for various applications ranging from woodworking saws, Blades like Gangsaw/Bandsaw, with required edge conditions. Immediate target is to increase manufacturing capacity from 40000 MT to 150000 MT per annum, enhancing our market share in domestic & global markets.

Bathiya Legal were the sole legal advisors and Bathiya & Associates LLP Chartered Accountants were Financial Advisors.

BDK Valves is a leading manufacturer & exporter of valves since last 45 years providing flow control solutions to customers across the world. Our portfolio includes engineered valves for high pressure applications to standard isolation valves of sizes ranging from 15mm to 4500mm. BDK caters to the need of various market segments such as Oil & Gas, Power, Mining, Steel, Food & General industry. The company is decorated with a lot of key certifications such as; API 6D, PED 2014/68/EU Annex III, Module H, SIL-3, CUTR. It continues to focus on sustainable growth by investing in people & equipment doubling the sales in FY 2023-24.

Dalmia Bharat Limited (DBL) commences commercial production at its new 2.0 MnT Greenfield Cement Grinding unit in Sattur, Tamil Nadu, reinforcing market presence and catering to the growing demand in the South.

Dalmia Bharat Limited (DBL), a leading Indian cement major under its wholly owned subsidiary Dalmia Bharat Green Vision Limited (DBGVL) announced the commencement of commercial production at its new Greenfield Cement Grinding unit in Sattur, Tamil Nadu. This new unit adds 2.0 million tons of cement capacity to the company’s overall installed capacity, bringing it to a total of 43.7 million tons. With an investment of Rs.686 crores, the new cement grinding unit will produce cement, supported for the clinker requirements from the existing Integrated plants in Tamil Nadu. This strategic move is part of the company’s plan to strengthen its market presence in the South and to cater to the growing demand in the region.

Dalmia Bharat’s strong bond with the region is rooted in its legacy, as the company’s first cement plant was established in Dalmiapuram, setting its foundation in the industry. The new cement grinding unit is equipped with the latest advancements in environmental-friendly technology for low carbon footprint. A 16 MW solar power capacity installation is in process to support its renewable energy initiative. With advanced automation and digitalization systems, the plant ensures higher operational efficiency and enhanced safety measures.

Commenting on the company’s expansion plans, Mr. Puneet Dalmia, Managing Director, Dalmia Bharat Limited, said, “Amidst a robust real estate cycle and a sustained push by the Government on infrastructure, we find ourselves in a dynamic and strong demand environment. South is a fast-growing market and we are expanding our capacity to meet the rising cement demand in the region.”

Dalmia Bharat has long-term growth and investment strategy aimed at expanding its installed cement capacity to a substantial 110-130 million tonnes by the year 2030-31. The company’s growth approach includes a judicious combination of organic and inorganic opportunities, with a focus on a well-planned and cost-effective organic route.

Swiss Steel Group is pioneering Green Steel for Automotive Innovation. Delivering versatile and eco-friendly specialty steels, enabling lightweight construction, fuel efficiency, and high-performance components for the ever-changing automotive industry.

The automotive market is undergoing constant change – special steels in Green Steel quality are becoming increasingly important and only a few can already supply them. 

It is not just a question of producing low-CO2 powertrains, but also of meeting requirements for ever lighter, safer and more comfortable vehicles with alternative powertrains. 

With its specialty steels, the Swiss Steel Group is helping to successfully master these increasingly pressing challenges.

In the production of automobiles, manufacturers and designers must be able to rely on the versatility and performance of the material for components and systems. It must be produced with low CO² emissions and the material must also be affordable. This is what the Swiss steelmakers deliver. The Swiss Steel Group produces consistently high-quality, reliable and customized solutions for engine components, high-pressure pumps, exhaust systems, chassis components, hydraulic and pneumatic systems, and airbags. 

Steel expertise for the automotive industrie

Green steel and lightweight construction are the order of the day for reducing fuel consumption in conventional powertrains or optimizing the range of electric vehicles. The Swiss Steel Group has a solution ready for automotive suppliers for all special applications, the perfect steel.

The Swiss Steel Group with its plants, Deutsche Edelstahlwerke, Ugitech, Steeltec and Sorel, is one of the leading developers and suppliers of engineering steel, stainless steel and tool steel. The Group’s own research and development departments are in regular contact with customers, keep their ear to the market, and help shape the future of auto manufacturing thanks to innovative solutions.

When it comes to lightweight components, for example, the innovative Bainidur 1300 from Deutsche Edelstahlwerke can be used to produce sophisticated forgings cost-efficiently. This bainitic material can be processed without distortion and with only a small amount of machining allowance without further complex process steps. The use of this material makes it easier for manufacturers to produce parts of consistently high quality without additional quenching and tempering and without the risk of warpage. And this also applies to large-format parts (> 60 mm round).

Less inspection effort for manufactured parts

The Bainidur 1300 allows a wide process window with regard to temperature control during forging and cooling. The bainitic microstructure and the properties of the component can be reliably adjusted, and the testing effort of manufactured parts is reduced. 

“The material is the ideal solution for heavily loaded parts and at the same time significantly reduces material usage compared to conventional steel, with comparable load values,” emphasizes the Head of Technology & Quality at Deutsche Edelstahlwerke of the Swiss Steel Group.

Bar steel is already installed in almost every vehicle today: up to 300 kg of engineering steel and up to 10 kg of stainless steel, because every weight saving thanks to innovative products means lower gasoline consumption, greater range and above all conservation of resources.

When it comes to demanding applications

The heat-resistant steel Thermodur® 2383 Supercool from Deutsche Edelstahlwerke, for example, ensures shorter cycle times in the production of sheet metal components such as the B-pillar: Used for press hardening tools, Thermodur® combines hot forming and heat treatment – significantly reducing process costs. 

Excellent purity characterizes the plastic mold steel SF-2000® LQ40 from Sorel Forge. This makes it suitable for mirror polishing: This gives headlight lenses a crystal-clear surface and allows them to be permanently reproduced in high quality. 

The HSX® 90 steel from Steeltec ensures that the airbag sleeve can be welded within a very short time so that the propellant introduced does not escape. On top of this, the high-strength special steel withstands enormous pressure until the airbag is triggered. 

Splitasco XS for lighter and stronger connecting rods

Ascometal has been very successful in developing and supplying its Splitasco HC steel grade. With this, Ascometal has launched a steel grade that the company developed in close cooperation with a specialist in connecting rod production. The new steel grade enables a further improvement for connecting rods in lightweight construction and higher load transmission. 

Splitasco XS meets two key customer requirements, namely maximum compressive load without plastic deformation and increased fatigue strength. Compared to the standard C70 grade, the compressive yield strength is increased by 110% and the fatigue strength by more than 60%. These very high application properties can significantly reduce the weight of the manufactured parts.

Outstanding mechanical properties

As bainitic steels the mechanical properties of the parts produced with Splitasco XS are achieved without quenching, thus avoiding distortion of the components. Furthermore, by optimizing the chemical composition, a fully bainitic microstructure can be achieved with respect to different cooling rates.  As a result, connecting rods weighing several kilograms can be manufactured with the same mechanical properties as smaller ones weighing only 500 grams.

DeburringEXPO – The 5th leading international trade fair for deburring technology and precision surface finishing, showcasing cutting-edge solutions for diverse industries at Karlsruhe Exhibition Centre, Germany, from October 10 to 12, 2023.

Whether the mobility and energy transition, sustainability,  health or safety is involved – global megatrends have a profound effect on industrial production. They’re also impacting demands placed on burr-free components, as well as cleanliness and surface finishing quality. As the only international trade fair for deburring technologies and precision surface finishing,  DeburringEXPO presents corresponding offerings in a concentrated fashion which is unparalleled by any other event. The bilingual expert forum and various theme parks will also ensure an effective transfer of knowledge at the 5th leading trade fair at the Karlsruhe Exhibition Centre from the 10^th through the 12^th of October, 2023. 

Components and the demands placed on their performance and reliability have changed dramatically in recent years in areas such as automotive and machinery manufacturing, medical and pharmaceuticals technology, aviation and aerospace,  energy and fluid technology, as well as measuring, sensor and analysis technology.  This results in new and different tasks in production steps involving deburring, edge rounding, cleaning and surface finishing. At the same time, factors such as the energy and resource efficiency of the utilised processes and their integration into interlinked production are becoming increasingly important. As a leading international information and procurement platform, DeburringEXPO presents new and further developed, as well as time-tested solutions to this end. The 5th leading trade fair for deburring technology and precision surface finishing will be held at the Karlsruhe  Exhibition Centre in Germany from the 10^th through the 12^th of October, 2023. 

The Right Process for Every Application 

“Thanks to its multi-industry, multi-material focus, DeburringEXPO supports companies from all industry sectors in their search for suitable processes,” reports  Gitta Steinmann, project manager at private trade fair promoters fairXperts GmbH &  Co. KG. “The entire spectrum of technologies, processes, tools and services for deburring, edge rounding, cleaning and surface finishing are presented. The strengths  and the limits of the various processes ranging from mechanical deburring with tools  to vibratory grinding, brush deburring and blasting with solid and liquid media, right 

on up to machining with special technologies, can be discussed directly on site.” The latter includes, for example, ultrasonic deburring which makes it possible to selectively deburr edges and cross-drilled holes in a fully automated, verifiable process. Since this energy-efficient process can be used for nearly any material, the range of suitable workpieces covers everything from micro parts for the optics and watchmaking industries to precision tools for machining, all the way up to components used in machinery and vehicle manufacturing weighing 15 kilograms. 

Abrasive flow machining (AFM) also covers a very broad range of applications. It’s used for the deburring, edge rounding and polishing of components in the automotive and aviation industries, as well as in energy technology, fluid and medical engineering, extrusion technology and mould and tool making. The strengths of this process result from its ability to machine internal areas and surfaces which are difficult to access, for example in additively manufactured components. 

In the case of ECM (electrochemical machining), the machining process is based on the anodic dissolution of the respective metal. Nearly all metals can be machined, in particular high-alloy materials such as nickel-based and titanium alloys, and hardened materials. In addition to deburring, selective edge rounding and polishing, the technology is also used for contouring and shaping components, as well as for burr-free drilling – for example in the aviation and aerospace industry, the automotive and toolmaking sectors, as well as in medical, microsystems and energy technology. 

Laser deburring is an effective method for removing fine burrs and flakes from the outer contours of very delicate, thin-walled workpieces. Even the edges of drill holes with diameters of just a few tenths of a millimetre can be machined. The process is also distinguished by very high processing speeds. 

Thermal energy machining (TEM) permits the simultaneous removal of external and internal burrs by means of vaporisation. It’s used primarily for metal workpieces such as hydraulic manifolds, and for components made of thermoplastics from which internal and external burrs have to be removed – even from very difficult-to-access places. 

Bilingual Expert Forum – Effective Knowledge Transfer for Added Value As a complement to the exhibitor presentations, the supplementary programme at  DeburringEXPO offers a great deal of knowledge and know-how. Theme parks including “Automated Deburring”, “Cleaning After Deburring” and “Quality Assurance in the Deburring Process” provide information on current developments and trends. Due to its highly practical orientation, the 3-day expert forum integrated into DeburringEXPO is an extremely popular source of knowledge. The focal points of the simultaneously interpreted presentations (German <> English)  include fundamentals, approaches to process and cost optimisation, reports on best practice applications and current trends, as well as special content provided by the theme parks. Trade fair visitors are admitted free of charge and will also receive a free copy of the updated and expanded brochure entitled “Basic  Knowledge in Deburring Technology” in German and English.

Nitin Jirafe, the Engine Business Leader at Cummins India, highlights that the automotive industry has effectively addressed complex challenges by integrating and utilising Industry 4.0 technologies. The automobile industry is poised to navigate towards a more sustainable future by continuously incorporating and leveraging these technologies.

How is the Indian automotive industry adapting to meet the latest safety and emission standards while embracing advancements in electric and hydrogen-powered vehicles?
The Indian automotive industry is experiencing growth on various fronts. Factors such as strong economic growth, a youthful population, and increasing urbanisation are driving volume growth. Simultaneously, the industry is adapting to meet the latest safety and emission standards, aligning with global benchmarks and increasing the value and content of vehicles. The government’s focus on infrastructure projects further fuels the demand in this sector.

Moreover, the automotive industry in India is undergoing a transformative shift propelled by advancements in electric and hydrogen-powered vehicles, technological integration, manufacturing excellence, and research and development. The nation is actively transitioning toward zero-emission mobility, driven by the government’s ambitious goals of reducing vehicular emissions and dependence on fossil fuels. This shift has led to the development of ecosystems for hydrogen-based fuel cells and internal combustion technology, representing the future of mobility.

The industry is leveraging digital technology to enhance vehicle efficiency, safety, and connectivity. Artificial intelligence (AI) and data analytics are being integrated into vehicle systems to enable monitoring and predictive maintenance. India’s commitment to developing world-class manufacturing capabilities has been instrumental in shaping its automotive industry.

By embracing sustainable mobility solutions and driving innovation, the Indian automotive sector is poised to have a significant global impact. This reflects the country’s growing economic strength and its dedication to a greener and technologically advanced future.

How is the industry leveraging 4.0 technologies for sustainability in the automobile industry?
The automotive industry has quickly adopted technological advancements to enhance efficiency and address sustainability concerns. Industry 4.0 encompasses a range of digital technologies that enable automation, connectivity, and intelligent decision-making. These technologies offer valuable tools for the automotive industry to reduce its environmental impact and promote sustainable practices. 

These Industry 4.0 technologies, including artificial intelligence (AI), machine learning (ML), and the Internet of Things (IoT), enable the implementation of intelligent manufacturing processes. By leveraging data-driven insights, automotive manufacturers can optimise production efficiency, minimise energy consumption, and reduce waste. By utilising Industry 4.0 technologies, automotive manufacturers can achieve the following:

· Enhance supply chain optimisation, resulting in reduced energy usage and emissions.

· Streamline logistics processes through advanced data analytics and AI algorithms, minimising unnecessary transportation and improving inventory management.

· Real-time insights enable better control over resource utilisation, leading to a decreased environmental impact.

· Connected factories provide end-to-end visibility of the entire supply chain, including product quality and process capability, which support in anticipating issues ahead of time. These are helping to shift the manufacturing and supply chain mindset from reactive to proactive and predictive way of working.

The integration and utilisation of Industry 4.0 technologies have effectively equipped the automotive industry to tackle complex challenges. Integrating and leveraging these technologies will undoubtedly steer the automobile industry towards a more sustainable future.

How can software and technology providers leverage the growing demand for electric vehicles?
The electric mobility automobile sector has witnessed substantial growth recently. With the increasing demand for electric vehicles, there are numerous opportunities for software and technology providers to capitalise on this emerging market. One key opportunity lies in the development of advanced charging infrastructure. As more electric vehicles hit the road, efficient and widespread charging stations become crucial. Software and technology providers can seize this opportunity by creating innovative solutions to optimise the charging process, such as smart charging algorithms and real-time monitoring systems. By offering convenient and seamless charging experiences, these providers can promote the adoption of electric vehicles and contribute to the sector’s overall growth.

Furthermore, software and technology providers can focus on developing intelligent energy management systems. Electric vehicles not only require charging but also need efficient management of their energy consumption. By leveraging advanced software and technology, providers can design intelligent systems that optimise energy usage by considering factors like battery capacity, driving patterns, and external conditions. This optimisation can result in extended battery life, improved range, and enhanced overall performance of electric vehicles.

There are ample avenues for innovation and growth in advanced charging infrastructure, intelligent energy management systems, vehicle-to-grid technology, and autonomous capabilities. Software and technology providers, with their expertise and creativity, can play a pivotal role in shaping the future of electric vehicles and contribute to building a sustainable and efficient transportation ecosystem.

How have robotics and 3D printing technologies revolutionised automotive manufacturing?
The automotive industry has rapidly embraced technological advancements, particularly in integrating robotics and 3D printing, which have transformed vehicle design and manufacturing processes. Implementing robotics and automation has significantly enhanced efficiency and productivity, reducing production time, improving accuracy, and enhancing quality control.

3D printing technology has helped streamline the manufacturing process by enabling the rapid development of parts and components. This technology offers numerous advantages, including creating intricate designs, minimising material waste, and producing lightweight yet durable components. Furthermore, 3D printing allows for customisation, facilitating the production of tailor-made parts that cater to individual customer preferences.

Integrating robotics and 3D printing has become essential in the ever-evolving automotive industry, driving innovation, efficiency, and sustainability. As these technologies continue to advance, we can expect further groundbreaking developments that will shape the future of mobility. Additionally, these technologies enable the upskilling of the workforce and offer opportunities for existing employees to move up the value chain.

How do you evaluate Make in India and the Atmanirbhar concept that propagate indigenous manufacturing?
India’s economic landscape has undergone significant transformations with the introduction of initiatives like Make in India and Atmanirbhar. These initiatives aim to promote indigenous manufacturing and self-reliance. The Atmanirbhar concept emphasises the importance of self-reliance and domestic manufacturing with a primary objective to reduce India’s dependence on imports, particularly in strategic sectors, and instead encourage domestic production. This concept gained prominence during the COVID-19 pandemic, which exposed vulnerabilities in global supply chains.

Make in India has attracted foreign direct investment and encouraged multinational corporations to establish manufacturing units. This has created employment opportunities and enhanced technological capabilities and skill development. These initiatives have facilitated the growth of the manufacturing sector, a vital component of economic progress.

The government has introduced Production Linked Incentives (PLI) schemes to support domestic manufacturing for future technologies further. As the Automotive industry takes transformative steps towards zero-emission technologies, the PLI scheme will help build the ecosystem and enable India to become a hub for these future technologies.

The Make in India initiative and the Atmanirbhar concept are crucial to promoting domestic manufacturing and achieving self-sufficiency. Their effectiveness will rely on successful implementation, addressing challenges, and creating a conducive business environment. By evaluating these initiatives and making necessary adjustments, India can strengthen its manufacturing sector, drive economic growth, and achieve long-term sustainability. 

Talking about the EV ecosystem, Vikas Puri, Business head, Cosmo Ferrites, says we remain dedicated to pioneering innovative solutions and playing a crucial part in shaping the future of sustainable transportation.

What specific strategies or technologies do your solutions employ to help manufacturing units reduce their carbon footprints and promote sustainability?
Our solutions have been purposefully designed to enable sustainability within manufacturing units. We specifically focus on reducing carbon footprints, implementing low-emission or zero-emission practices, and promoting individuals’ health, safety, and well-being. Firstly, we prioritise the reduction of carbon footprints by incorporating environmentally conscious practices and technologies. We actively work towards reducing greenhouse gas and toxic emissions by employing energy-efficient methods and renewable energy sources. Implementing these sustainable practices allows manufacturing companies to actively contribute to a greener future and demonstrate their commitment to environmental stewardship.

Furthermore, our solutions strongly advocate for adopting low-emission or zero-emission practices. Through close collaboration with manufacturers, we encourage the integration of clean and sustainable energy sources, such as solar or wind power, and using electric vehicles and machinery powered by renewable energy. These initiatives significantly reduce environmental impact, showcasing our dedication to sustainable operations within manufacturing units. Additionally, our solutions prioritise the well-being and safety of individuals by fostering a culture of protection and care. By prioritising the health and safety of the workforce, we ensure their well-being and enhance productivity and overall morale.

Can you talk about the quality management system at your facility?
At Cosmo Ferrites, we ensure that our Quality Management System is error-free to ensure the finest quality output. The QMS has four processes: Statistical Process Control (SPC), Lean Six Sigma, Total Preventive Maintenance (TPM), and Failure Mode Effect Analysis (FMEA). Following the techniques and practices, we reduced customer complaints (FY 2020-21 vs 2021-22) by 30 percent. For material characterisation & quality control, our manufacturing facilities are equipped with the following:

1. XRF: for determination of material composition and purity level accurately
2. Particle size analyser: for determination of particle size distribution in powder material
3. Computerised BET surface analyser: for determining the specific surface area of powder materials
4. Programmable climatic chamber: for evaluating temperature-dependent electromagnetic properties of ferrite materials in a wide range of -85°C to 180°C 
5. Computerised strength testing machine: for determining bending / tensile strength of sintered ferrites at a defined load profile

What practices are helping in reducing carbon footprints?
At our organisation, we have implemented a range of practices that have significantly impacted reducing our carbon footprint. These practices are integral to our commitment to promoting sustainability and taking responsibility for the environment. Firstly, we have embraced energy-efficient technologies and processes across all operations. This includes adopting energy-efficient lighting systems and implementing smart energy management systems that effectively minimise our energy consumption. By reducing our energy usage, we decrease our carbon emissions and achieve tangible cost savings.

Furthermore, we have substantially invested in renewable energy sources to power our facilities. We have successfully installed solar panels on our premises and have established partnerships with local renewable energy providers to leverage wind energy. By transitioning to clean and renewable energy sources, we significantly reduce our reliance on fossil fuels, reducing our carbon emissions.

Furthermore, we have implemented waste reduction and recycling programs. We strive to minimise waste generation by implementing lean manufacturing practices and optimising our supply chain. We continuously monitor our environmental performance, set ambitious targets, and explore innovative solutions to enhance our sustainability efforts further and minimise our environmental impact.

•           Installation of solar panel– Approx. 2500 Kw-hr electricity generated daily.
•           Usage of LPG in place of diesel in ferrite processing– Approx. 125 kg diesel saved daily.
•           Water recycling– Approx. 15,000 litres of water saved daily through recycling.

How Industry 4.0 & 5.0 do reshape manufacturing practices?
The convergence of Industry 4.0 and Industry 5.0 is reshaping the manufacturing landscape in India, bringing forth a new era of technological advancements and digital transformation. This convergence of technologies, including digital twins, artificial intelligence (AI), machine learning (ML), robotics, augmented reality (AR), and virtual reality (VR), is revolutionising the global market and how manufacturers operate. Digital twins, virtual replicas of physical assets, allow manufacturers to simulate and optimise processes, resulting in improved product design, predictive maintenance, and increased operational efficiency. MANUFACTURERS CAN MAKE DATA-DRIVEN DECISIONS through AI and ML algorithms, leverage predictive analytics, and optimise processes, leading to enhanced production lines, improved quality control, and reduced downtime.

The adoption of robotics and automation technologies has revolutionised manufacturing operations, enabling precise and efficient execution of repetitive tasks while allowing human workers to focus on higher value-added activities. Collaborative efforts between humans and machines have significantly enhanced operational efficiency, productivity, and workplace safety. Additionally, AR and VR technologies offer immersive experiences that enable workers to visualise and interact with digital information within the physical environment. These technologies have proven beneficial for training, maintenance, and collaborative efforts, increasing productivity and reducing errors. By embracing these transformative technologies, India can establish itself as a global manufacturing leader, driving innovation, economic growth, and job creation. By utilising the potential of Industry 4.0 and Industry 5.0, Indian manufacturers can unlock new opportunities, enhance efficiency, and thrive in the digital age.

How does the development of advanced ferrite materials at Cosmo Ferrites enhance electronic component performance?
Cosmo Ferrites is constantly upgrading its technology, focusing on developing advanced ferrite materials and products. The new series of products is committed to enhancing the performance of the electronic components. Ferrite materials operating at higher frequencies (MHz /GHz level) improve the system’s efficiency through miniaturisation and find their noble application in advanced electronic systems like AI.

What steps can be taken to address the challenges related to technological infrastructure, regulatory environment, and skilled labour in India’s manufacturing sector?
One of the primary obstacles to modernising manufacturing facilities in India is the need for more technological infrastructure. To boost the competitiveness of the manufacturing sector, it is crucial to establish a robust technological infrastructure that includes reliable communication networks, efficient transportation systems, and a skilled workforce. However, the availability of telecom facilities is predominantly concentrated in major cities, limiting access and connectivity for manufacturing units in remote areas. Insufficient infrastructure, including power supply and telecommunications, poses challenges to the smooth functioning of manufacturing operations and hinders sectoral growth.

Another significant challenge lies in the regulatory environment. India’s regulatory framework often involves complex processes and bureaucratic hurdles, which create barriers for businesses intending to establish manufacturing units. Despite some progress, India’s ranking in the ease of doing business has shown limited improvement, highlighting the need to streamline and simplify regulations to facilitate manufacturing activities. Addressing these regulatory challenges and fostering a business-friendly environment is crucial for attracting investments and promoting the growth of the manufacturing sector. Additionally, there is a need for more skilled labour, which presents a pressing concern. The education system in India needs to adequately adapt to the changing demands of the economy, resulting in a mismatch between available skills and industry requirements. Bridging the skill gap and cultivating a skilled workforce is essential for achieving self-reliance in manufacturing. Prioritising vocational training and implementing robust upskilling programs can help address this challenge, ensuring that the manufacturing sector has access to competent and qualified workers.

Overcoming these challenges requires a comprehensive approach that involves improving infrastructure, simplifying regulations, and investing in skill development initiatives. By effectively tackling these issues, India can create an enabling environment for modernising manufacturing facilities, fostering growth, and enhancing competitiveness in the global market.

How to get financial viability while implementing green manufacturing technologies?
Achieving financial viability while implementing green and environmentally friendly manufacturing technologies requires careful consideration of various strategies. Firstly, conducting a thorough cost-benefit analysis is crucial to assess the financial implications of adopting sustainable practices. This analysis helps evaluate upfront costs, ongoing expenses, and potential long-term benefits, enabling informed decision-making.

Another important approach is to explore government incentives and subsidies. Many governments provide financial support and tax benefits to encourage sustainable manufacturing. The government has implemented policy reforms and initiatives such as the Phased Manufacturing Programme and Production Linked Incentive Scheme to promote manufacturing in India. Taking advantage of these incentives can help offset initial investment costs and improve the financial viability of implementing green technologies.

Prioritising energy efficiency measures is key to reducing operational expenses. Companies can realise significant cost savings over time while aligning with green manufacturing objectives by adopting energy-efficient machinery, optimising production processes, and incorporating renewable energy sources. Collaboration with environmentally conscious suppliers is also beneficial. Engaging with sustainable suppliers can lead to shared resources, waste reduction, and optimised supply chain operations. Embracing a continuous improvement and innovation culture is essential to identifying cost-effective green manufacturing solutions. 

Lastly, considering consumer demand for eco-friendly products and emphasising sustainability in market positioning can positively impact financial viability. Meeting consumer expectations and establishing the brand as a leader in sustainability can result in increased market share and potentially higher profit margins.

Which verticals do you see adopting these transformations as front runners?
Sectors such as the electric vehicle (EV) industry, experiencing remarkable growth, are expected to be the front runners in adopting transformative changes. The India Electric Vehicle Market, with a market size of USD 5 billion in 2020, is projected to grow at an astounding compound annual growth rate (CAGR) of over 44 per cent, reaching USD 47 billion by 2026 (2021-2026). India surpassed Japan to become the third-largest vehicle market in 2022, following China and the U.S.A. EVs offer significant environmental benefits by reducing carbon emissions and dependence on fossil fuels. The automotive industry, particularly in the passenger and commercial vehicle segments, is witnessing a shift toward electric mobility.

What specific technological advancements and solutions has your company developed in the onboard charging and offline charging segments?
We have undertaken significant initiatives at our company to capitalise on the expanding electric vehicle (EV) sector and contribute to its success. In the previous fiscal year (FY21), we observed a remarkable surge in EV sales, with 48,000 units sold. This number skyrocketed to 240,000 in FY22 and climbed to 440,000 last year. We anticipate even higher figures this year, showcasing the immense growth potential of the EV market. To align with the evolving demands of the EV sector, we have focused on two primary segments: onboard charging and offline charging. In the onboard charging segment, we are developing advanced plates that facilitate magnetic charging when vehicles are parked on them. This innovative solution offers convenient and efficient charging capabilities for EV owners.

Moreover, we have expanded our offerings beyond ferrite supply. We have taken a step further by incorporating wound components and manufacturing transformers as value-added elements. These transformers are supplied to tier-one organisations, including original equipment manufacturers (OEMs), to support the development of EV charging infrastructure. This strategic move allows us to provide comprehensive solutions for onboard and offline chargers, positioning us at the forefront of the EV sector’s growth. By actively participating in the EV ecosystem and supplying crucial components, we aim to leverage the vast opportunities the expanding EV market presents. Our focus on both onboard and offline charging solutions, along with our expanding customer base that includes tier-one organisations and OEMs, underscores our commitment to meeting the evolving requirements of the EV sector. As the EV market continues to flourish, we remain devoted to developing innovative solutions and playing a significant role in shaping the future of sustainable transportation. 

According to Jibak Dasgupta, Director General & CEO, IMTMA, advanced information on subsystems can be obtained by incorporating sensors into machine tools and analysing data, enabling early detection of potential breakdowns and improving overall manufacturing output.

What does the future hold for India’s metal-forming sector?
Metalworking is a critical aspect of the manufacturing industry, encompassing metal-cutting and metal-forming machine tools. In this domain, metal-forming machine tools are important in key industrial sectors, such as automobile manufacturing (including electric vehicles). During the last financial year, the metal-forming tools manufacturing sector performed well due to a surge in consumption. The total consumption of metal forming tools in FY 22 amounted to approximately ₹3300 crore, while the production value stood at around ₹1500 crore.

Notably, presses were in the highest demand, accounting for about ₹1500 crore and representing nearly 50 percent of the overall metal-forming machine tool consumption in FY 22. However, India relied heavily on imports, mainly from China, Japan, and Korea, collectively comprising over 60 percent of the share of the total import during FY 22.

What are the benefits of implementing Industry 4.0 in the machine tools industry? Implementing Industry 4.0 in the Indian machine tool sector offers numerous advantages. These benefits are evident in various aspects, such as decreased downtime, early detection of failures, simplified maintenance, availability of Management Information Systems (MIS), real-time display of shop floor operations and production data, intelligent production monitoring, fewer product rejections, direct integration of measured data corrections into CNC machines for immediate and dynamic tool path adjustments, and more. The machine tool industry can also leverage remote monitoring and diagnostics, leading to various other advantages. By incorporating machine learning, the industry can proactively identify potential maintenance issues before they result in downtime. All of these factors enhance global competitiveness and profitability for the Indian machine tool industry.

What new metal forming and 3D manufacturing technologies are influencing the automotive sector?
Some of the new metal forming and 3D manufacturing technologies influencing the auto sector include:

• For prototype manufacturing and building components, parts, and subsystems. 
• Re-manufacturing worn-out automotive parts and making re-manufactured parts more wear-resistant hold promise.
• Production assists such as moulds and inserts for die casting and injection moulding of automotive parts.
• Small batch production for a functional test or design validation.
• Usage in Machining fixtures, assembly and inspection fixtures having complex geometries for automotive applications. 
• Build spare parts for old legacy vehicles.
• Some global manufacturers offer custom parts for their customers to suit specific demands using 3D manufacturing.

Please discuss recent developments in welding and laser technologies impacting manufacturing industries.
Advancements in the welding sector have profoundly impacted manufacturing industries, with notable developments like friction stir welding, laser beam welding, electron beam welding, and plasma arc welding. Laser technology, in particular, has made remarkable strides in cutting and welding applications, offering high-power lasers for precise cutting across diverse materials and using ultrafast lasers and laser surface treatment techniques. These innovations have significantly improved welding capabilities in various industrial settings.

How will Industry 4.0 and ERP integration with effective digitalisation impact manufacturing efficiency and productivity?
The strategic integration of Industry 4.0 and ERP and effective digitalisation will play a vital role in elevating manufacturing efficiency and productivity. By incorporating sensors into machine tools and analysing data, advanced information on subsystems can be obtained, enabling early detection of potential breakdowns and improving overall manufacturing output. Moreover, optimising processes to streamline manufacturing operations and innovating the supply chain will facilitate sustained growth and preparedness for external challenges, further enhancing efficiency. Additionally, a crucial aspect involves:

• Investing in skill development.
• Reskilling and upskilling the workforce.
• Leading to increased productivity in the manufacturing industry.

What are the highlights and key features of IMTEX FORMING 2024 and concurrent shows?
IMTEX forming 2024: Asia’s leading exhibition on metal forming and manufacturing technologies will be held at the Bangalore International Exhibition Centre (BIEC) in Bengaluru from January 19 – 23, 2024.

Concurrent shows: Tooltech 2024 focuses on machine tool accessories, forming tools, die & mould, metrology, CAD/CAM, and Digital Manufacturing, featuring the latest innovations in additive manufacturing and Industry 4.0. would be held along with IMTEX FORMING 2024.

The first-ever Weld Expo, an exhibition for welding, cutting, and joining in association with the Indian Institute of Welding (IIW India) will also be a concurrent show. 

The 6th International Congress 2024 (IC-2024) will be organised by IIW-India from 22 – 24 January 2024 at BIEC during the show. The International Congress would offer a platform for young professionals in the field of welding through an exclusive Young Professional International Conference (YPIC). Around 500 delegates are expected to participate in the International Congress. 

IMTMA expects around 500 exhibitors from nearly 20 countries to participate in IMTEX FORMING, Tooltech, Digital Manufacturing & Weld Expo 2024 in an exhibition space of around 30,000 square metres. 

 

India’s manufacturing landscape is experiencing a profound transformation driven by advanced automation technologies. Delta Electronics India, a key player in the automation industry, is leading this change, pioneering the development of smart factories that harness the potential of robotics, IoT, and advanced manufacturing processes.

The world is now here and is embracing India as a potential partner. Demand has grown exponentially in recent times and will continue to grow domestically and internationally. One needs to keep up with it and have the vision to expand appropriately. Most importantly, Indian manufacturers and OEMs must also deliver the best quality possible to stay in the game, says Manish Walia, Head Automation Business, Delta Electronics India

What are some promising new developments in automation that you see?
Automation is undergoing significant changes beyond just hardware. Software, Data Acquisition, and Artificial Intelligence are now shaping automation processes, and everything is constantly evolving. Robotics is also playing a crucial role, helping to address India’s labour shortage by handling high-volume, repeatable tasks, and soon, we expect to see them in more collaborative roles. For instance, Delta’s SCARA and Articulated Robots have evolved from handling a 22 kg payload to a 120 kg payload.

How diverse is Delta’s automation portfolio?
At Delta, we offer comprehensive solutions tailored to the needs of specific industries, focusing on factory, machine, and process automation. Our extensive in-house product lines enable us to collaborate effectively with system integrators. Our AC Drives and motors are highly energy-efficient, and our Robots have been significantly enhanced to perform various tasks, including handling and welding. We also excel in SCADA, providing robust software for conducting processes and collecting data. Our Servo systems support a wide range of applications, and our top-class CNC systems offer metal cutting, metal forming, plastic forming, and aluminium forming. Additionally, our Programmable Logic Controllers improve the process output of the plant, while our Frequency Drives and Inverters contribute to power quality management. With 8% of our revenue invested in Research & Development annually, we continuously develop and expand our product range.

Do you believe the Indian industry is moving in the right direction concerning the Industrial automation business?
The world recognises India as a potential partner, and several factors contribute to this trend. Notably, companies adopting the “China Plus One” policy and various PLI (Production Linked Incentive) schemes introduced by the government bolstered India’s manufacturing sector. The country’s manufacturing prowess is closely observed, leading to increased interest and investment in Industrial Automation across various industries.

What are the challenges faced by the Indian Industry?
Demand has experienced exponential growth, and it continues to rise. Meeting this demand and expanding operations accordingly requires foresight and vision. At Delta, we have plants in three locations in India, with the Krishnagiri plant being expandable further. Geopolitical factors have caused supply chain disruptions in the recent past, necessitating the development of alternative options. To build a sustainable business, energy-saving and improved productivity must be prioritised. Moreover, Indian manufacturers and OEMs must ensure the delivery of top-notch quality to remain competitive in the market.

According to Hari Singudasu, Vice President of Norton Abrasives India, their company constantly focuses on enhancing energy efficiency, implementing sustainable measures across their supply chain, and exploring innovative solutions using sustainable materials. By doing so, they actively contribute to advancing a more sustainable future.

Please talk about abrasives for a variety of industries.
Grindwell Norton Ltd. (GNO) consistently provides innovative solutions across various industries, including aerospace, defence, furniture, home décor, electronics, and solar glass panels. Abrasives play a crucial role in transforming surfaces daily. Whether it’s using abrasive paper for wood surface preparation, diamond blades for cutting through concrete and stone, grinding wheels for achieving superior surface finish and component geometry, or vacuum discs for restoring car bodywork, Norton offers a comprehensive product portfolio tailored to various industry sectors. These sectors encompass automobiles and auto components, foundry operations, metal fabrication, heavy engineering, woodwork and furniture, automotive aftermarket, construction, and home improvement.

What practices do you follow while adhering to sustainable manufacturing to reduce environmental impact?
As a leading Company dedicated to ‘Making the World a Better Home, ‘ Saint Gobain is committed to achieving Net Zero Carbon by 2050. We have set ourselves challenging intermediate goals on the different dimensions of sustainability.

 Saint Gobain, dedicated to creating a better world, has committed to achieving Net Zero Carbon emissions by 2050. They have set ambitious milestones along various sustainability dimensions to drive their progress towards this goal.

All our manufacturing sites are implementing focused projects to reduce the Scope 1 & 2 impacts. These involve working on the energy mix, i.e., using greener energy wherever possible instead of conventional energy, moving to Natural gas from liquid fuels, setting up solar farms to generate electricity, or investing in an SPV involved in producing renewable energy, etc. We have also bought Renewable Energy Certificates to reinforce our commitment towards sustainable manufacturing. In addition, we are working on reducing the use of resources by conducting energy audits and acting on the gaps, taking up projects to improve the thru-put from our ovens and kilns. 

We have started to measure the impact of Scope – 3, specifically related to supply chains, by consciously involving our suppliers and major logistics partners in our journey towards sustainability.

On the waterfront, we are doing everything possible to improve measurement, reduce consumption, recycle all the ETP/STP water and go for rainwater harvesting. We are spending Capex to upgrade the STPs/ETPs in all our plants to improve their effectiveness and maximise water recycling for non-potable purposes.

In addition to actively reducing waste in our manufacturing processes, we are focused on mitigating the environmental impact of waste generation. Alongside waste reduction initiatives, we are dedicated to converting the generated waste into energy. As part of this effort, we have successfully implemented a pilot Gasifier at our Bangalore factory, effectively transforming various waste forms into gas. Our long-term plan involves a complete setup to minimise waste sent to landfills.

Regarding the impact of the products we manufacture, we are working on the Product Life Cycle & Environmental Impact Assessment of our key products. We will be working on a pilot project to collect used grinding wheels from our customers to avoid them being dumped in landfills and try and reclaim whatever good quality abrasive raw material is there. We have plans to increase the proportion of recycled raw materials in manufacturing.

We are encouraging our employees to contribute to improving sustainability. We plan to convert employee transport vehicles to CNG / Hybrid or Electric, wherever possible, simultaneously setting up charging stations for Electric Vehicles in all our plants.

To ensure a rigorous evaluation of our R&D projects, we have implemented a sustainability score that meticulously filters out those with negative or low scores. Only projects that meet all parameters, including the fulfilment of the sustainability score, are selected. Within our company, we have established a dedicated fund to promote capital expenditure (Capex) investments in sustainability-related areas. Additionally, we incentivise and support new sustainability projects by providing Carbon Credits for each ton of CO2 reduction achieved.

We have implemented a systematic approach to capture and address the impacts of Scope 1 and Scope 2 emissions.

We have set targets for emission reductions for 2023 and up to 2030. To foster accountability and a sustainability-focused ecosystem, we have assigned a specific weightage for the sustainability score within the Key Result Areas of all employees, including their bonus schemes.

What sustainable option have you been exploring to minimise environmental impact?
Over the past few years, we have introduced many products that consume less power and deliver superior performance, making them highly sustainable options. In the coated products segment, we prioritise using paper-based materials derived from recycled pulp, eliminating the need for fresh or raw wood. Additionally, we are actively exploring the utilisation of recycled polyester or cotton for our abrasive cloth rolls. We have also developed biodegradable products in the non-woven and other sectors, significantly reducing their CO2 impact.

During our manufacturing processes, we employ bond systems that are fired at lower temperatures and have shorter production cycles, reducing energy consumption and carbon emissions. While these advanced materials may incur higher costs, their exceptional performance yields result up to five times better than those achieved with traditional materials. Moreover, they contribute significantly to lowering our carbon footprint.

Regarding waste disposal during manufacturing, we recognise the importance of managing this process to reduce CO2 emissions and the associated costs. As a temporary measure, we have established partnerships with cement companies to dispose of our waste, which is utilised in their processes, substantially reducing CO2 emissions. 

How does sustainable manufacturing impact operational efficiency?
The integration of sustainable manufacturing practices has a profound impact on operational efficiency. By embracing sustainability, we drive innovation and create technologically advanced products that excel in performance, leading to increased profitability. Internally, we prioritise using sustainable raw materials, streamline manufacturing processes to reduce lead times, optimise production cycles, and adopt energy-efficient systems that minimise energy consumption in our manufacturing plants.

Collaborating closely with our logistics partners, we assess the distribution structure and actively monitor their carbon footprint, striving to establish a fully sustainable ecosystem. While we acknowledge the additional costs associated with waste disposal, these concerted efforts enable us to optimise resources and achieve significant cost savings.

By implementing these initiatives, we promote sustainability and enhance operational efficiency, improve product performance, and fortify our financial stability. Taking a holistic approach to sustainability, we strive for long-term success while minimising our environmental footprint.

How do your products ensure to promote sustainable manufacturing practices?
At GNO, we prioritise investments in engineering products that extend the lifespan of our offerings and provide enhanced value to end users. We actively undertake targeted efforts to develop products that effectively reduce dust, noise, heat, and vibration, ensuring a more sustainable and user-friendly experience.

We have initiated numerous programs at all levels, including active customer involvement, to emphasise the importance of sustainable products and processes. Our customers are highly conscious and well-informed about sustainable manufacturing practices, and they express a keen interest in adopting best practices to improve their manufacturing processes from a sustainability perspective.

Through Saint-Gobain’s global presence, we have access to a wealth of cross-learning opportunities, enabling us to imbibe and implement various best practices across our manufacturing sites in India. This facilitates the achievement of our sustainability goals while benefiting from the collective knowledge and experiences of our global network.

We are well-positioned to leverage the capabilities of our global and Indian R&D centres to develop innovative products and optimise our manufacturing processes. Our digital centres, coupled with our expertise and technical strengths, play a crucial role in streamlining our manufacturing operations, reducing waste, and minimising energy consumption. This concerted effort allows us to make our manufacturing leaner, more efficient, and more robust from a sustainability standpoint.

How are you contributing to a sustainable future alongside ongoing initiatives?
We have devoted significant efforts to address the energy intake and emissions associated with our diverse manufacturing processes, which cover Scope 1 & 2 Impacts. As we advance, we will focus on Scope 3 as well. Collaboration with our suppliers is a key aspect of this endeavour, involving engagement with raw material providers to ensure the sustainability and viability of their manufacturing practices. Additionally, we work closely with our logistic partners to assess and confirm the implementation of sustainable measures within their operations.

As part of our ongoing initiatives, we remain committed to enhancing our green energy portfolio and reducing energy consumption across all our plants. Process optimisation will be a focal point to minimise waste generation and further reduce energy usage. Concurrently, we will continue developing products that embody sustainability and superior performance. By utilising sustainable raw materials, we ensure our products can be easily recycled, contributing to a circular economy. 

By consistently striving to improve our energy efficiency, promote sustainable practices throughout the supply chain, and innovate with sustainable materials, we reinforce our commitment to environmental responsibility and contribute to a more sustainable future.

Please highlight about Manufacturing Excellence System to optimise the production process.
Implementing our Manufacturing Excellence System (MES) across all Grindwell Norton plants has been a resounding success, providing a unified framework to streamline our manufacturing operations. The MES system monitors and optimises our production processes by offering real-time insights into production orders at every operational stage. This innovative approach brings forth several advantages, such as the ability to access real-time production data from both machines and operators, leading to improved operational efficiency and effective monitoring of service levels for our customers. Furthermore, it facilitates the establishment of an extensive data repository that captures essential process parameters.

One of the key advantages of the MES system is its capability to track process performance, including repeatability and reproducibility, thereby assisting us in minimising the overconsumption of raw materials, power, and fuel. Besides we have also implemented Energy Management Systems in our plants. By leveraging this data-driven approach, we can optimise our resource utilisation and minimise waste throughout our manufacturing processes.

In line with our commitment to sustainability, our Bangalore plant stands as a prime example. It has made significant strides toward utilising renewable energy sources. At present, 90 percent of its energy requirements are met through a green mix of renewable energy sources, with only 10 percent relying on the power supply from the government grid. This substantial deployment of renewable energy underscores our dedication to reducing our carbon footprint and promoting a greener future.

Through implementing the MES system and adopting renewable energy sources, we continue to strengthen our operational efficiency, minimise resource consumption, and further our commitment to sustainability across our manufacturing facilities. 

According to Vineet Seth, Managing Director – South Asia & Middle East, Mastercam APAC, manufacturers can achieve real-time data collection and analysis by connecting machines through the Industrial Internet of Things, enabling predictive maintenance and streamlined production processes. These advancements are crucial for the promising growth potential of the metal-forming sector in India.

What is your outlook for the growth of metal-forming in India?
The growth potential for the Metal Forming sector in India is very positive. This is evident from its historical solid performance, mainly due to its significant role in catering to the automotive sector’s needs. The automotive and aerospace industries have been increasingly demanding lightweight materials, which is expected to continue as sustainability and fuel efficiency become more crucial considerations—moreover, the ongoing surge in manufacturing activities spurred by infrastructure projects and emerging manufacturing markets. The growing consumer demands will undoubtedly contribute to the positive development of the metal-forming sector in the country.

How does the integration of Industry 4.0 and digitisation impact machine tools?
The integration of Industry 4.0 and digitisation has significantly impacted machine tools. Through the Industrial Internet of Things (IIoT), Industry 4.0 facilitates smart manufacturing by connecting machines, equipment, and systems. Machine tools have sensors and communication capabilities, enabling real-time data collection and sharing. This connectivity offers enhanced monitoring, predictive maintenance, and data-based decision-making. The digitisation of machine tools results in the generation of large volumes of data. It can be analysed using advanced analytics and machine learning algorithms to predict maintenance requirements, reducing downtime and improving performance accurately. Manufacturers can remotely monitor and control production processes from various locations, allowing for swift issue resolution. Furthermore, integrating with supply chain management systems optimises production planning, inventory management, and resource allocation, streamlining manufacturing processes and promoting cost-effectiveness.

What new metal forming and 3D manufacturing technologies influence automotive and aerospace manufacturing?
The automotive and aerospace sectors are at the forefront of technological progress in cutting-edge metal cutting and forming processes. These industries are actively exploring Additive manufacturing/3D printing, including hybrid additive/subtractive techniques, to create complex aero-engine components and parts with conformal cooling needs. Hydroforming and superplastic forming are being employed to manufacture intricate components with reduced weight, which is highly advantageous for vehicle bodies and aircraft fuselages. Incremental sheet forming is also gaining popularity as a flexible and suitable solution for low-volume production and prototyping requirements. Additionally, hot forming produces lightweight, high-strength components with enhanced crash performance for safety-critical parts. Moreover, the demand for carbon fibre-reinforced composites is rising due to their excellent strength-to-weight ratios. As technology advances, these industries are projected to spearhead further advancements in forming technologies and 3D manufacturing processes.

How have advancements in robotic welding and laser technology revolutionised manufacturing processes?
The manufacturing industries have experienced significant positive impacts due to advancements in robotic welding and laser technology. These developments have enhanced efficiency, quality, and flexibility in various processes. Robotic welding setups, for instance, ensure precise and consistent welds for joints, while offline programming and simulation capabilities optimise robot utilisation and minimise downtime. Additionally, adaptive welding control allows real-time adjustments of parameters, ensuring high-quality welds even when dealing with workpiece variations. On the laser technology front, high-power fibre lasers have enabled faster cutting and welding speeds, resulting in increased productivity and cost reduction.

Moreover, when integrated with robots, laser-based additive manufacturing allows for the production of intricate, lightweight, and customised parts. Hybrid laser welding combines technologies to achieve improved weld quality and process control. Furthermore, laser cleaning and surface treatment have emerged as environmentally friendly and cost-effective alternatives. 

How can manufacturing achieve a culture of continuous improvement and operational excellence?
Operational efficiency encompasses several critical factors, including human resources, machinery, and methods. Similarly, productivity is influenced by similar elements. Manufacturing productivity gauges the effective utilisation of resources in producing goods or services, while operational efficiency focuses on resource optimisation to achieve specific output levels. Machine tool manufacturers and other industries must establish a unified and integrated process to overcome challenges hindering productivity and efficiency. Some methods that can be implemented are process optimisation, technology modernisation, data-driven decision support systems, quality control, optimised maintenance, and efficient supply chain management. These all foster a culture of continuous improvement, skill development, and performance measurement, with corrective actions as essential steps. It is also important to remember that this is an ongoing process aimed at maintaining a positive balance in the long term rather than a one-time activity.

Sangeet Kumar, CEO and Co-Founder of Addverb, highlights that incorporating advanced technologies like AI, ML, and IIoT enables manufacturers to collect real-time data, make data-driven decisions, and optimise their production processes.

How have smart automation technologies influenced industries and the nature of jobs for employees?
Smart automation technologies have indeed brought about a transformative shift in industrial operations. The smooth integration of state-of-the-art technologies like Artificial Intelligence (AI), Machine Learning (ML), Industrial Internet of Things (IIoT), and 5G has promoted efficiency, accuracy, and profitability across diverse industries. Additionally, these advancements have played a pivotal role in transforming the nature of jobs for employees. 

Here are some ways in which these smart automation technologies help improve production efficiencies:

· Increased efficiency and productivity: Automated systems offer quicker and more precise task execution than manual labour. This increases efficiency for picking, packing, sorting, and managing inventory. By minimising the requirement for human involvement in repetitive tasks, these systems enable workers to concentrate on more intricate and strategic aspects of warehouse operations, ultimately leading to increased overall productivity.

· Higher accuracy: Incorporating automation into operations decreases the likelihood of errors in tasks such as order picking and inventory tracking, resulting in enhanced accuracy and fewer order fulfilment mistakes. 

· Optimal space utilisation: Automated storage and retrieval systems (AS/RS) and robotic systems efficiently utilise warehouse space by optimising vertical storage, thereby maximising the storage capacity and enhancing space utilisation.

· Faster order fulfilment: Implementing automation accelerates order processing and fulfilment, leading to faster delivery times and heightened customer satisfaction.

· Real-time tracking and monitoring: Automation systems provide up-to-date data on inventory levels, order statuses, and operational performance, facilitating well-informed decision-making and proactive management practices.

How are advanced technologies like AI, IoT, Robotics, and Big Data Analytics contributing to the transformation of the manufacturing landscape in India?
The manufacturing landscape in India is experiencing a notable shift with the emergence of smart automation trends. Indian manufacturers are adopting advanced technologies like AI, IoT, Robotics, and Big Data Analytics, significantly enhancing productivity and operational efficiency.

By integrating AI and IoT, manufacturers can gather and analyse real-time data. This empowers them to make data-driven decisions and optimise production processes. Smart automation systems with predictive maintenance help minimise downtime and improve equipment health monitoring.

The implementation of these technologies has brought about increased efficiency and accuracy in the warehousing process. Material handling processes are streamlined through AS/RS, Autonomous Mobile Robots (AMRs), and smart conveyors. AI-powered algorithms optimise inventory management and order fulfilment, reducing operational costs and improving efficiencies.

The supply chain has also seen considerable development, focusing on smart factories characterised by interconnected machines and systems. This transformation has made the manufacturing sector in India more agile and competitive on the global stage. Embracing these smart automation advancements, the Indian manufacturing sector is set to enhance its competitiveness, productivity, and overall growth in the industry 4.0 and 5.0 era.

What are the key technologies driving digital transformation and smart automation in manufacturing?
In the realm of smart automation for production processes, several key technologies are pivotal in driving digital transformation within the manufacturing industry. These technologies intertwine to enhance efficiency, productivity, and overall operational excellence. For instance, IoT forms the foundation of smart automation, enabling the interconnection of devices, sensors, and machinery along the production line. Manufacturers can gain valuable insights into equipment performance, predictive maintenance needs, and opportunities to optimise resource allocation through real-time data collection and analysis.

Manufacturers can harness the power of Artificial Intelligence to utilise advanced analytics and machine learning algorithms. Integrating AI into production processes can improve predictive maintenance, quality control, and demand forecasting, thus reducing downtime and waste.

The manufacturing industry generates vast amounts of data daily. Big data analytics enables organisations to process and analyse this data, leading to data-driven decision-making, continuous improvement, and identifying areas for process optimisation. Integrating robotics and automation optimises repetitive tasks, guaranteeing precision and efficiency in manufacturing processes. As a result, the potential for errors is minimised, while human workers can dedicate their attention to more intricate and innovative tasks.

Furthermore, cloud-based solutions enable smooth data storage, collaboration, and accessibility. Manufacturers can remotely monitor and control production processes, facilitating real-time adjustments and enhancing flexibility.

How has implementing AI-powered algorithms transformed defect detection in manufacturing, and what are its advantages?
Implementing AI-powered algorithms has brought about a transformative impact on defect detection in manufacturing, leading to significant improvements in production facility efficiency. These algorithms can swiftly and accurately identify defects by utilising artificial intelligence and advanced image processing techniques, providing various advantages that enhance overall productivity.

One key advantage of AI-powered defect detection lies in its unparalleled precision during the inspection process. Unlike traditional human-based methods prone to errors and subjectivity, AI algorithms can analyse vast amounts of data and detect even the most subtle defects precisely. This leads to a remarkable reduction in defective products reaching consumers, resulting in high customer satisfaction and reduced waste.

Additionally, the speed at which AI-powered algorithms can inspect products is a game-changer for manufacturing facilities. With real-time or near-real-time defect detection, swift action can be taken in response to any anomalies detected during production. Early detection and addressing defects help manufacturers avoid costly rework, minimise downtime, and maintain seamless production flows.

In manufacturing facilities, AI-powered algorithms have become crucial for efficient defect detection. Their accuracy, speed, and capacity to drive data-driven improvements make them indispensable tools for optimising productivity, reducing costs, and delivering high-quality products.

Can you provide examples of the implementation of smart automation in improving production efficiencies?
Addverb has implemented automated warehouses for numerous internationally recognised companies in different sectors, including retail, FMCG, automotive, oil and gas, petroleum, healthcare, and more. They have successfully transformed these companies’ warehousing operations through their inventive intralogistics solutions. Here are some cases where Addverb has revolutionised companies’ warehousing processes with innovative intralogistics solutions.

AIIMS case study – Healthcare Industry: Technology has permeated all levels, leaving no area untouched. Despite the challenges brought about by Covid-19, researchers from IIT Delhi collaborated with Addverb to create a telerobotic ultrasound system over 7-8 months. This innovative technology allows radiologists to control the ultrasound probe from a safe distance, reducing the risk of virus exposure. Patient images are transmitted via WiFi to the doctor’s monitors, enabling remote diagnosis. The telerobotic ultrasound prioritises medical professionals’ safety while enhancing efficiency and offering potential applications beyond the pandemic. This smart automation solution in the medical industry is revolutionising processes.

Marico case study – FMCG Industry: Marico Limited, a prominent consumer goods company in India, successfully implemented an intralogistics automation solution to manage a production increase of 60,000KL pa in their warehouse. This innovative approach resulted in an impressive 80 percent reduction in space utilisation compared to conventional block storage methods. By adopting a Goods-to-Person automation system, incorporating crane-based ASRS and mother-child warehouse shuttle, they achieved an outstanding overall throughput of 144 pallets per hour. The integration with SAP EWM was seamless, streamlining maintenance and troubleshooting procedures. Addverb’s dedicated customer support ensured smooth operations and provided the flexibility to scale up the system for future enhancements, establishing it as Marico’s most advanced automated facility in India.

Ajio case study – Retail Industry: Ajio, a prominent online fashion retailer, achieved streamlined returns processing and improved operational efficiency by successfully implementing Addverb’s automated sorting and material handling system. The innovative two-level Zippy sortation system, comprising 40 Zippy robots and four infeed stations, enabled a throughput of 2,000 parcels per hour, with the potential to scale up to 3,000 parcels per hour. The integration of Rapido and Pick-to-Light systems further boosted accuracy and productivity. This automated solution brought about significant enhancements in returns management, optimising space utilisation, and ensuring high customer satisfaction.

T.K. Chakrabarti, Vice President of Lokesh Machines Ltd., Emphasises that their mission is centred around excelling in manufacturing and providing machining services to deliver high-quality and highly reliable products.

How can Indian machine tool builders achieve self-sufficiency and reduce reliance on imported tools and components?
The machine tool industry’s potential can be assessed through various means, such as studying consumption patterns, export and import turnovers. This information can be gathered from electronic media, seminars, and events like MTB exhibitions. With over 40 years of experience in machine tool sales and service, we are proud to be associated with and supply machines to multiple industries, fostering mutually beneficial relationships.

A major concern is the consistent reliance of Indian industries on imported machine tools. However, Now our CNC machines can manufacture critical components for sectors like automobiles, aerospace, medical, defence, and general engineering. There is not much of a technology gap between 2-axis and 3+2-axis machines of Indian and imported manufacturers. To become self-sufficient under the ‘Atmanirbhar Bharat’ campaign, Indian machine tool builders should prioritise bridging this gap by reducing dependence on imported CNC systems and vital parts and taking the initiative to produce them domestically to bridge the gap from 3+2 to 5 axis and more control which is now days challenge.   Indian machine tool builders must focus on bridging this gap and becoming self-sufficient with the ‘Atmanirbhar Bharat’ campaign. This can be achieved by reducing dependence on imported items, mainly  CNC systems and vital parts for CNC machines and taking the initiative to produce them domestically.

Another main points is reliable automation and robotics applications which is important in overall technology upgradation.

What are the core business divisions of Lokesh Machines?
Founded in 1985 by Managing Director Lokeshwar Rao, Lokesh Machines Ltd (LML) operates with three core business divisions: Auto Components Division, General Purpose Machining Division, and Special Purpose Machines Division. The latter two divisions play a significant role in the machine tool industry, serving clients worldwide in the automotive OEM, auto ancillary, and general engineering sectors.

LML has established itself as a standout machine tool company, earning a prestigious reputation as one of the leading brands in the global market. Being associated with this group fills me with pride, and it offers an excellent opportunity to share knowledge with the board of directors Mr MSri Krishna oversees the Machine Tools division, while Mr M.Srinivas, as the Director, manages totally other divisions, including those focused on small arms and aerospace. Each division contributes to society’s betterment and enhances India’s reputation on the global stage.

What strategies does it employ to ensure high-quality production and sturdiness in CNC lathe machines?
As a machine tool company with four decades of experience, it has earned a reputation for excellence and are users of our machines. Our expertise in research and development allows us to continuously improve machines, ensuring maintenance-free production even in small job shops without compromising quality. We prefer to focus on one model for each size, whether a turning or machining centre.

Our main goal is to use the highest quality parts sourced from the best suppliers, ranging from spindle bearings and ball screws to LM guides, hydraulic systems, and built-in AC and electrical components. We prioritise rigidity in designs and machine beds, contributing to the overall sturdiness of our CNC lathe machines.

Throughout the 40-year journey, the company has consistently invested in new state-of-the-art machines from the world’s best manufacturers. This approach enables producing exact special-purpose machines tailored to specific components. Moreover, the dedication to quality has positively impacted our General Purpose Machines division, which now manufactures world-class machines that are supplied globally.

How do Lokesh Special Purpose Machines (SPMs) cater to the automotive industry’s specific needs?
Lokesh Special Purpose Machines (SPMs) primarily serve the automotive industry and are custom-built to meet the specific requirements of our clients. Each machine undergoes rigorous testing, with a process capability of >1.67, demonstrating the commitment to building machines that adhere to international standards.

Our range of SPMs includes various types, such as simplex and duplex milling machines, multi-drilling machines, gun drilling machines, fine boring machines, and mini transfer lines. Machines have become the preferred choice for cam and crank borers, as well as piston cylinder boring machines. Notably, we are the only Indian company among a select few global companies that have manufactured machines for a Euro 6 engine platform.

Which markets and industries have shown a notable increase in demand for your machine tools and special-purpose machines?
Mr M. Sri Krishna, the Director, is solely responsible for overseeing export sales. The company has experienced significant growth, particularly in markets like Japan, Germany, Netherlands, Italy, Turkey, China, and the Middle East. Notably, we have supplied Horizontal Ram Type Boring Machines to FPT Italy, and our exports to Italy now include a wide range of CNC lathes with Y-axis capability. Additionally, we have supplied VMCs to Howa Machinery in Japan, Satno in Russia, and various SPMs to the Middle East and China.

What is your commitment to sustainability and initiatives to minimise environmental impact?
We aim to be the foremost manufacturer of top-quality, component-specific machines, benefitting from the expertise of R&D and SPM divisions. To ensure swift deliveries, substantial investments have been made in established new plants, thus enabling it to provide any GPM within 2-3 months.

Our commitment to the environment is equally significant. Operator safety is paramount, particularly concerning gas and coolant emissions from our machines. With extensive experience in addressing various shop floor issues across industries, we have observed that the machine’s interior environment, with its larger space during machining, can impact operator safety. Our engineers consistently focus on enhancing operator safety by addressing this aspect.

To bolster operator safety, our machines are equipped with bulletproof glass and extra iron cages. Additionally, all machines come with features like coolant and lubrication separators. Many machines are dispatched with the CE mark, signifying compliance with stringent safety standards. The preventive measures taken, such as using grease pack lubricants and covering belts and movable parts, avoid any dangerous component seepage that may pose risks to operators. Our hydraulics power pack with a chiller unit further ensures safety and reliability.

How do you prioritise innovation and cost-effective solutions in manufacturing and machining services?
Our mission is centred around excelling in manufacturing and providing machining services to deliver high-quality and highly reliable products. Through innovation, the aim is to understand the specific requirements of components and offer cost-effective solutions to customers.

For instance, a customer previously used expensive machines for critical auto component finishing. However, they were replaced with more affordable LML machines, reducing the price by half. This led to repeat orders and zero rejections, significantly improving their shop floor operations.

Furthermore, we continuously innovate to meet unique challenges, like handling a job with a 1200 mm swing over and accomplishing a small bore. The commitment to innovation resulted in supplying many machines to Europe, earning the trust of customers who recognise our capabilities and rely on us repeatedly. 

The Indian manufacturing industry is embracing smart automation in its production processes. They are investing in various automation technologies that align with the scale and complexity of their business operations.

In the lively landscape of Indian manufacturing, a silent revolution is underway, transforming traditional processes into a new era of innovation and efficiency. Smart automation, powered by advanced technologies like the Internet of Things (IoT), artificial intelligence, and machine learning, has taken centre stage in the quest for increased efficiency and product quality. Also, test and measurement equipment plays a crucial role in maintaining the optimal condition of machines by promptly addressing minor wear and tear, thereby enhancing their longevity and effectiveness. Furthermore, automating regular and repetitive tasks diminishes reliance on manual labour, increasing overall efficiency and productivity.

Embracing cutting-edge technologies, Indian manufacturers are ushering in a new era of production processes to meet global standards, enhance product quality, and stay competitive in the global market. This story explores the profound impact of smart automation and IoT, exploring its benefits and challenges in revolutionising Indian manufacturing.

Smart automation in Indian manufacturing 
The Indian manufacturing industry is no stranger to growth and innovation. Over the years, it has witnessed remarkable advancements, but none as significant as the integration of smart automation. Manufacturers actively invest in various automation technologies, aligning them with their business needs and complexity. The automation of regular and repetitive tasks has not only increased overall efficiency and productivity but has also elevated the quality of products.

Pankaj Sethi, Business Segment Manager at WAGO India, highlights that smart automation utilises cutting-edge technologies like IoT-based cloud connectivity, machine learning, and AI systems. These advancements ensure seamless manufacturing processes, increasing production capacity and enhanced efficiency. Gaurav Chandakkar, Marketing Manager at Vega India, emphasises that automation allows for collecting precise and reliable data, facilitating informed decision-making. By analysing this data, manufacturers can identify inefficiencies and bottlenecks, leading to optimised production processes and improved performance.

Furthermore, adopting automation reduces the risks posed to human life in hazardous processes, creating a safer work environment and promoting a positive workplace culture.

Impact of IoT on manufacturing functions 
The growing adoption of IoT technologies is shaping the manufacturing landscape in India. Advancements in smart automation within the Indian manufacturing industry are enhancing efficiency and product quality in various manufacturing functions. Startups, backed by venture capital firms and multinational companies, are leading the way in incorporating smart automation at the core of their business models. Ankit Jain, IT Head at WIKA India, believes that automation has revolutionised the quality of final products, meeting global precision standards and reshaping the industry’s landscape.

IoT sensors are pivotal in this transformation, revolutionising inventory management by providing real-time data on inventory levels, locations, and usage. Integrating IoT devices into manufacturing equipment allows continuous data collection, facilitating better control over manufacturing processes. Sagar Jeevan Bhosale, Managing Director at Schmersal India, highlights that predictive maintenance using IoT is widely adopted in various industries. This practice ensures machines stay operational, avoids downtime, and prevents equipment breakdowns, mitigating losses to the organisation.

Challenges in the adoption of smart automation 
While smart automation promises numerous benefits, its adoption comes with challenges. Some hurdles businesses face are capital availability for new investments, concerns over job loss, the need for a skilled workforce to operate and program automation systems, and data security and privacy concerns with IoT devices.

Integrating IoT devices into existing systems and infrastructure is another challenge, requiring seamless coordination between new and existing components. The test and measurement industry has also significantly improved in providing highly digitised solutions to enhance manufacturing efficiency, precision, and quality. Additionally, with the increased adoption of IoT, the potential threats to data security have grown substantially. Ankit Jain emphasises that to excel in production efficiency; the industry must embrace highly automated test and measurement solutions.

Cobots transforming production processes. 
Amidst the challenges, Collaborative robots have emerged as an excellent alternative. Their cost-effectiveness, easy installation, and safe collaboration with humans make them ideal for enhancing efficiency and productivity in the production line. Sagar emphasises that ongoing training is vital in ensuring safety, particularly for advanced technical products incorporating electronics and IoT capabilities.

As Indian manufacturing embraces smart automation and IoT, the future holds promise and growth. Utilising IoT technology and cloud computing, operators can monitor and optimise production in real time, swiftly addressing potential issues and reducing dependencies. Integrating advanced technologies will continue to enhance operational efficiency, productivity and simplify processes in the industry.

With the growing reach of the 5G network, the adoption of IoT-based technologies is set to accelerate further. As India’s manufacturing sector experiences steady growth, AI-based automation is poised to contribute to its success significantly. 

Comprehensive training and support modules will be essential to successfully deploy automation in factories, ensuring a smooth transition and propelling the Indian manufacturing industry into a new era of innovation and global competitiveness.

 

Pankaj Sethi, Business Segment Manager- Automation, WAGO India.

“Integrating artificial intelligence into quality assurance has revolutionised the process, significantly improving speed and accuracy.”

Gaurav Chandakkar, Marketing Manager, Vega India.

“To safeguard against unwanted activities and breaches, it becomes imperative for IoT devices to adhere to robust data security guidelines and protocols.”

Ankit Jain, IT Head, WIKA India.
“Incorporating test and measurement devices in manufacturing processes ensures high standards of precision and quality of products.”

Sagar Jeevan Bhosale, Managing Director, Schmersal India Pvt. Ltd.
“Ongoing training is essential even after implementing safety measures, particularly for advanced technical products incorporating electronics and IoT capabilities.”

Sanjeev Sharma, Country Head and Managing Director and Ganesh Kothawade, Senior Vice President and Head of the Distribution Solutions Division in the Electrification Business at ABB India, discuss their commitment to compliance with regulations and dedication to sustainability through efficient power equipment manufacturing.

What are some key features of ABB India’s recently inaugurated Nashik factory?
ABB India recently celebrated the inauguration of a state-of-the-art Nashik factory producing gas-insulated switchgear (GIS). This state-of-the-art facility has effectively doubled ABB’s GIS production capacity. The factory is equipped to manufacture primary and secondary GIS units, catering to a wide range of industries such as power distribution, smart cities, data centres, transportation (including metro and railways), tunnels, ports, highways, and other infrastructural developments.

Spanning an area of 78,000 square feet, the new site boasts advanced and efficient manufacturing capabilities. It incorporates smart technology and employs lean manufacturing processes, integrating robotics to connect people, processes, and assets. This setup enables real-time data transmission, enhancing productivity. Moreover, the facility has been developed in compliance with the standards set by the Indian Green Building Council (IGBC), ensuring eco-friendliness. It optimises water and energy usage while employing carefully selected materials to minimise environmental impacts throughout its life cycle. In alignment with ABB’s Sustainability Strategy 2030 targets, the factory is powered by 100 percent renewable electricity, fulfilling the company’s commitment to low-carbon operations.

Nashik holds significant strategic importance for ABB India, with the inauguration of our first plant dating back 45 years. In 2018, we proudly unveiled our second manufacturing plant, and in February 2023, we inaugurated our third manufacturing facility in Nashik. Our focus on manufacturing electrical and electrification products continues to grow rapidly. Specifically, our Electrification Distribution Solutions division serves various market segments, including smart cities. 

Furthermore, it is worth mentioning that this factory is the first in the switchgear industry to achieve a gold certificate from the IGBC. Our factory and its manufacturing processes have also been awarded platinum certification, highlighting our commitment to excellence.

What are the features and benefits of the newly launched PrimeGear™ ZX0 switchgear?
With the inauguration of this new factory, ABB India also launches PrimeGear™ ZX0 in the country. This eco-efficient switchgear is built on ABB’s SF6-free ecoGIS™ with Dry Air technology for applications up to 12kV in the factory in Nashik, supporting the migration to a greener, smarter and safer future. Its robust, compact design generates 20 percent less heat while saving energy and improving safety. Using SF6 alternatives, and this ecoGIS™ lowers the global warming potential by 100 percent. PrimeGear™ ZX0 enables remote monitoring and reduces the product installation footprint by up to 25 percent compared to conventional switchgear. Being a market leader in GIS, this factory of ABB in India will strengthen local manufacturing and contributes towards creating a low-carbon society.

How has the power equipment industry evolved technologically over the past two decades?
Today, most power equipment is becoming smarter with intelligent software and better emission control features making them safe and reliable. In electrical engineering, noticeable trends have emerged in recent years. Firstly, there is an apparent convergence between power systems and electronics and a growing emphasis on digitalisation. Approximately 80 percent of the electrical products manufactured today are increasingly expected to possess communication capabilities and be digitised. Consequently, there is a rising demand for these products to be connected to the cloud, enabling asset management. This represents a significant development in the industry.

Secondly, technology is undergoing significant changes, with a greater focus on producing environmentally friendly products. As a result, there is a shift towards using GIS (gas-insulated) switchgear, which takes up less space. This transition allows for a smaller footprint while delivering increased reliability and energy efficiency. Furthermore, the industry is witnessing a demand for products that are user-friendly and easy to operate. These transformations shape the market dynamics and drive advancements in the power equipment sector.

How is your company adapting to the global green energy and sustainability trend?
There is a global trend of companies, including manufacturing and engineering firms, moving away from fossil fuels and embracing green energy. This shift towards sustainability is also prevalent in India, where efforts are being made to reduce energy costs and increase energy efficiency. Our company is actively strategising to align with these goals. While India may still heavily rely on fossil fuels at a macro level, our company has the flexibility to pursue greener practices at a company level. As demonstration of our commitment, we have obtained IGBC certification and now rely on 100% renewable energy across all our locations. This transition has resulted in a significant 82% reduction in greenhouse gas emissions compared to the previous year. Our dedication to sustainability is driven not just by the desire to report positive outcomes but because we genuinely believe it is the right thing to do.

How do you evaluate India’s ongoing transition toward the emergence of electric vehicles?
We are moving away from reliance on fossil fuels and embracing environmentally friendly alternatives. The shift towards renewable energy production is one significant step in this direction. Simultaneously, India is making remarkable progress in adopting electric vehicles (EVs). This is evident in the introduction of EV charging infrastructure by companies like ABB, which has become a significant and growing business globally. Although EV adoption in India may be less pronounced, it is expected that most vehicles, similar to the current trend in two-wheelers, will eventually transition to EVs. This will likely apply to four-wheelers, buses, and other modes of transportation. The future trajectory is undoubtedly oriented towards electric vehicles, as is evident in using green cabs for local transportation. 

How does your company ensure compliance while leveraging global technology and IP to maintain relevance and competitive advantage?
We are well aware of the related party issues and adhere to the mandates set by our board and independent directors. Compliance with the regulations in our country is of utmost importance to us. One significant advantage is seamless access to global technology, which differentiates us from domestic companies needing more international R&D capabilities. This access allows us to utilise technology and intellectual property from various sources and remain relevant across different technology cycles. The royalty and R&D technology fees we pay for this access are reasonable and beneficial to our company. We ensure that our practices align with acceptable norms and regulations.

Can you explain the challenges your company faced last year and the strategies implemented to overcome the semiconductor shortage?
Last year was challenging for us due to the semiconductor shortage, which affected four divisions of our company. To overcome this issue, we implemented a strategy where we only accepted orders that we could fulfil. Our global supply chain managers worked closely with suppliers worldwide to allocate the available chips efficiently. This allowed us to meet the demands of our customers and satisfy them. Although the chip supply situation is still tight, it has improved compared to last year. We were fine with the domestic supply within India, but some overseas supply chains, particularly in China, experienced difficulties due to COVID-related restrictions, particularly with specialised equipment. However, overall, the supply situation has become more manageable now.

According to B. Karthik, smart automation is involved in every aspect, from design to machine monitoring. It aids in visualising project constraints, predicting potential machine failures, and optimising production processes.

How do Fuji Electric’s smart automation solutions contribute to reducing industry defects and improving production efficiencies for diverse industries?
Fuji Electric India boasts a rich legacy of over a century in the global power electronics business. Our expertise has assisted diverse industries such as Steel, F&B, Printing & Packaging, Textile, Heavy industry, Sugar, and Plastic with cutting-edge automation solutions, enhancing their efficiency and reliability.

With manufacturing facilities in Chennai and Pune and R&D centres, we are well-equipped to understand and address our customers’ unique challenges with tailored solutions. Having served our customers for thirty-five years, we remain dedicated to fortifying our operations in India, upholding sustainable business practices, and delivering top-quality products and automation solutions to various factories and manufacturers.

At Fuji Electric, we strive to innovate and confront complex challenges with the experience of our 100-year history, empowering customers with state-of-the-art automation solutions. Smart automation, as we envision it, involves machines capable of making efficient decisions by comprehending workflows and utilising available data knowledge. This approach leads to improved control systems that understand the environment and act autonomously, reducing industry defects.

Businesses enjoy ‘liberation of sorts’ after incorporating smart automation. It allows them to focus on other aspects and thereby enhancing production efficiencies. This, in turn, enables companies to drive change, strengthen their market position, and scale their operations effectively. Most importantly, it allows the delivery of cutting-edge services to customers, solidifying their satisfaction.

What are the key benefits and challenges faced by Indian manufacturing companies in adopting Industry 4.0 and smart manufacturing technologies?
Indian manufacturing companies have been rapidly embracing automation, a phenomenon known as Industry 4.0. This widespread adoption of smart manufacturing technology transforms the manufacturing sector’s operations. With the integration of automation, machine learning, and the Industrial Internet of Things (IIoT), manufacturing companies are entering a digitally advanced era.

Implementing these smart manufacturing technologies plays a crucial role in reshaping traditional manufacturing practices, boosting productivity, and contributing to the country’s goal of becoming a global manufacturing hub. To remain competitive and meet customer expectations, businesses recognise the importance of being digitally advanced and are under pressure to deliver value in the market.

How does adopting Smart Automation and Industry 4.0 technologies in manufacturing impact productivity, cost reduction, and overall operational efficiency?
The manufacturing sector is undergoing a significant transformation after the Covid pandemic. This shift is marked by a transition from manual labour to automation, giving rise to the term “Smart Automation.” In response to evolving demands, large-scale manufacturing operations increasingly adopt smart automation to reduce repetitive tasks and minimise human intervention. Industrial automation has become crucial to meet current requirements, as traditional manufacturing methods are no longer adequate. Favourable government policies are also driving the demand for smart automation.

The growth of Smart Automation can be attributed to the rapid adoption of enabling technologies in manufacturing, the integration of connected supply chains, and mass production to meet the rising demand. Implementing Industry 4.0 principles and government initiatives promoting industrial automation in various sectors have also fuelled this trend.

In the manufacturing industry, Smart Automation utilises intelligent machines to execute manufacturing processes more efficiently, effectively, and precisely. This technological shift is driving improvements in manufacturing processes, enhancing productivity, and meeting the demands of a dynamic market.

A few of the Smart automation technologies used in the manufacturing industry are –

• Industry 4.0
• The Industrial Internet of Things
• Artificial Intelligence
• Big Data
• The Cloud
• Cybersecurity
• Advanced Materials And Additive Manufacturing
• Modelling, Simulation, Visualisation, and Immersion.

Right from design to machine monitoring, smart automation plays a role. It helps to visualise the project’s limits, anticipate a possible machine failure and optimise the production process. Not just that, but its impact is felt in development and maintenance. Importantly, it leads to cost reduction for companies. 

How do AI-powered algorithms enhance efficiency in manufacturing by detecting defects more accurately and quickly?
AI-powered algorithms offer substantial benefits, notably by diminishing errors and enhancing accuracy and precision. These advantages stem from AI’s reliance on prior data and specific algorithms for decision-making, which, when appropriately programmed, can eliminate errors. The perks of AI-powered algorithms encompass risk-free operations, 24/7 availability, impartial decision-making, and accelerated processing.

How does smart automation play a crucial role in improving production efficiencies?
Fuji Electric India is renowned for its intelligent, scalable, innovative factory and process automation solutions. These products integrate top-notch equipment, advanced engineering services, optimal control technologies, and IoT advancements. Fuji Electric offers a range of automation solutions, including Micrex DCS, SCADA, and SPF&SPH.

With favourable factors in our favour, Fuji Electric aims to expand its market share in the automation sector. It anticipates a remarkable growth rate of over 20% in the next five years. The increasing demand for our solutions is evident from our extensive Pan India service network, comprising over 400 trained service engineers in 80+ locations and 18+ sales centres.

To further support this growth, we have invested Rs 150 crore in establishing a state-of-the-art manufacturing plant in India. This strategic move will enable us to manufacture automation products locally, meet customer demands effectively, and work towards achieving our target of becoming a 1500 crore company by the end of 2023. Indian customers can expect high-quality, locally manufactured products infused with cutting-edge Japanese technologies.

What ethical considerations are associated with the widespread adoption of smart automation in various industries?
Despite the benefits of smart automation, it comes with its fair share of challenges. Implementing such systems demands significant time, resources, and substantial financial investment due to the need for the latest hardware and software updates. The absence of human involvement hinders creativity, and the integration of ethics and morality into AI remains a concern. Additionally, there are apprehensions about potential job losses and over-reliance on automation, leading to higher costs for advancements in this field.  

Dinesh Mungi, Packaging Expert and Branch Head-Pune Region, B&R Industrial Automation, says B&R’s innovations revolutionise manufacturing with adaptive technology, efficient small-batch production, and personalised products, leading to a smart manufacturing system.

What is the role of smart automation in enhancing production efficiencies?
In the dynamic realm of manufacturing, the pursuit of unparalleled efficiency remains constant, and it all commences with a pivotal key performance indicator: production efficiency. Progressive companies understand that staying ahead necessitates embracing innovation and state-of-the-art automation technologies. Manufacturing firms rely on intelligent automation solutions, such as high-performance hardware, powerful software, networked and open communication solutions, data capture and monitoring, all working seamlessly to revolutionise the production floor.

With the advent of smart automation in businesses, the Internet of Things has already firmly integrated into the production ecosystem for many manufacturers. This has significantly increased the amount of data being transmitted and processed, spanning from the plant floor to the control room. Furthermore, intelligent automation solutions now empower machinery and equipment like never before.

B&R, through their intelligent and integrated solutions, B&R facilitates comprehensive simulation of every aspect of the automation system. This simplifies tasks for software developers and shop floor users. It also amplifies production efficiency and reduces time to market. The future of manufacturing lies in smart automation, as it embodies intelligence, connectivity, and exceptional efficiency.

Please talk about smart automation developments in Indian manufacturing.
The Indian manufacturing sector has been the catalyst to adopt intelligent technologies to streamline operations and embrace futuristic possibilities. Dealing with unexpected machine downtime can be highly challenging. A sudden machine malfunction can result in manufacturing inefficiencies. It is crucial to address production bottlenecks, proactively implement predictive maintenance, and adopt advanced technologies that yield better results to enhance production efficiency.

Factories are actively exploring ways to gather data from machines and production lines and transmit it to higher-level systems for thorough analytics. As intelligence becomes increasingly vital and the volume of machine and line data available for analysis grows, the need and demand for edge computing arises. Edge architectures are vital in gathering data from sensors, actuators, machines, production lines, and plants, then transferring it to IT systems for analysis and long-term storage. B&R’s edge architectures offer an ideal starting point for initiating the transformation towards intelligent, interconnected factories of the future.

What key technologies are used in smart automation for production processes?
Adaptive technologies are gaining a major gateway in shopfloor in the era of smart manufacturing. It is prompting companies to embrace adaptability to tackle unforeseen future challenges. The momentum for adaptive practices has surged among manufacturers. They recognise the importance of niche technology and its role in overcoming difficult situations. B&R has consistently been at the forefront of innovations. It empowers manufacturing units to develop a smart ecosystem with cutting-edge technologies and products like ACOPOStrak, SUPERtrak, and ACOPOS6D, revolutionising adaptive manufacturing.

These highly flexible transport systems have extended mass production efficiency to even small batches, offering quick and flexible transportation of parts and products from each processing station with independently controlled shuttles. B&R’s innovations provide crucial technological advantages for adaptive and interconnected manufacturing, enabling efficient production of small batches and reaping the benefits of personalised products with higher profit margins. This overall contributes to the building of a smart manufacturing system.

Please provide examples of how smart automation has enhanced production efficiencies.
B&R provides solutions for tomorrow’s needs that confer a significant competitive advantage in smart manufacturing and production efficiency. As manufacturers endeavour to meet evolving and more demanding consumer requirements, machine builders must continually innovate with more efficient designs. Consumers expect personalised products, necessitating OEMs to develop machines that can facilitate flexible manufacturing and batch-of-one production at a cost-efficient level comparable to mass production. The journey towards smart manufacturing aims to accomplish these objectives by leveraging the latest advancements. This leads to incorporating ever-growing intelligence in sensors, actuators, and intelligent transport systems.

What are the potential challenges when adopting smart automation in production processes?
The adoption of smart automation is a gradual process. So we cannot execute everything in one go. Various challenges hinder its implementation and execution. One significant obstacle is the upfront investment required when implementing smart automation technologies. This can be prohibitive for smaller manufacturing companies with limited financial resources. Integrating new automation systems with existing processes and machinery can also be complex and time-consuming, leading to compatibility issues that result in unexpected delays and costs. Moreover, scalability becomes a crucial concern as a company grows and its production demands evolve. Ensuring that the smart automation system can adapt and expand to meet changing needs is essential for long-term success. 

 

 

 

 

According to Gaurav Chandakkar, Marketing Manager at Vega India, utilising IoT devices and advanced software for process automation leads to substantial enhancements in manufacturing operations, resulting in improved efficiency and product quality.

What is the role of process automation in enhancing manufacturing processes?
Process automation plays a vital role in elevating manufacturing processes by bringing forth many advantages. The foremost is increased efficiency and enhanced product quality. Automating regular and repetitive tasks diminishes reliance on manual labour, leading to heightened overall efficiency and productivity. As a result, end-product quality improves, ensuring customer satisfaction and loyalty. Other offered benefits include-

Data-driven decision-making: Automation enables the collection of vast amounts of accurate and reliable data, which becomes instrumental in informed decision-making. Analysing this data allows manufacturers to identify inefficiencies and bottlenecks, facilitating the optimisation of production processes for enhanced performance.

Cost savings: Incorporating automation significantly reduces the need for manual labour, streamlining production processes with heightened accuracy and reducing waste or errors. This outcome culminates in comprehensive cost reduction, benefiting the organisation’s bottom line.

Safety improvements: With machines replacing labour in automation, hazardous areas or processes can be better monitored, minimising the risks posed to human life. Automation ensures a safer work environment, safeguarding employees and promoting a positive workplace culture.

Continuous process monitoring and resource optimisation: Manufacturing processes undergo continuous monitoring through automation, enabling precise resource management. This optimisation of resources ultimately boosts productivity levels and contributes to overall efficiency gains in the manufacturing ecosystem.

How can implementing process automation using IoT and advanced technologies enhance efficiency and product quality in manufacturing operations?
Process automation utilising IoT devices and advanced software significantly improves manufacturing functions, enhancing both efficiency and product quality. Integrating IoT devices into manufacturing equipment allows real-time data to be continuously collected, enabling the monitoring of critical process parameters like level, pressure, temperature, and humidity. This continuous monitoring grants better control over the entire manufacturing process, optimising its performance.

Moreover, combining IoT sensor data and advanced analytics allows for predictive maintenance, identifying potential equipment failures before they occur. This proactive approach enables scheduled maintenance activities, mitigating the risk of unexpected downtime at manufacturing facilities and facilitating better production planning.

In addition, IoT sensors play a pivotal role in revolutionising inventory management. These sensors facilitate intelligent inventory planning by providing real-time data on inventory levels, locations, and usage. Manufacturers can avoid stockouts or overstocking, leading to more streamlined and efficient inventory management practices.

How can IoT-based instruments and technologies be harnessed to monitor operations effectively and facilitate preventive maintenance in the manufacturing processes?
IoT devices offer real-time monitoring of crucial process parameters by continuously transmitting data. This data plays a vital role in detecting and controlling any anomalies or deviations that may occur during the processes. For instance, for factory automation, VEGA’s IO-Link sensors, found in products like VEGAPULS, VEGABAR, and VEGAPOINT, effectively monitor levels, point levels, and pressure. These sensors provide process operators with a clear view of the operating status through a 360-degree illuminated ring, which remains easily visible even in broad daylight. This enhanced visibility empowers operators to promptly respond to trigger signs and make real-time adjustments, preventing potential downtime and ensuring efficient operations.

What benefits can businesses in the pharmaceutical and food and beverage industries expect to achieve using IoT?
The pharmaceutical and food & beverages industries must adhere strictly to FDA guidelines to ensure the highest quality standards in their manufacturing processes. Compliance with these regulations is essential to safeguard the integrity of the end products. Within these industries, the instrumentation used must also align with the guidelines to maintain necessary sanitary conditions. For instance, non-contact level measuring instruments are employed to prevent contamination by avoiding direct contact with vessel ingredients. Moreover, field instruments in these sectors are designed for easy cleanability and come with hygienic connections, eliminating the need for physical changes to vessel surfaces and minimising the introduction of foreign objects during ongoing processes.

IoT devices, such as those offered by VEGA, are precious in these industries. These devices can be seamlessly installed with hygienic adapters, carrying the required approvals for worldwide use in the food and pharmaceutical sectors. With continuous data transmission, IoT devices play a vital role in monitoring processes for deviations, ensuring product quality maintenance throughout the manufacturing process.

What challenges do we face while implementing process automation and IoT technologies in operations?
Industries implementing process automation and IoT technologies will likely encounter various challenges. One such obstacle lies in integrating Internet of Things (IoT) devices into pre-existing systems, and infrastructure presents significant challenges, necessitating smooth integration between the new and existing hardware and software components. This process often requires the involvement of in-house or external experts to ensure a seamless transition. VEGA offers a solution to this problem through its user-friendly instruments, designed to be easily set up, configured, and operated with the aid of the VEGA Tools App.

The other challenge is that the utilisation of IoT devices involves the transmission of sensitive data, making data security and privacy crucial concerns from an industry perspective. With the increasing adoption of IoT, the potential threats to data security have grown substantially. To safeguard against unwanted activities and breaches, it becomes imperative for IoT devices to adhere to robust data security guidelines and protocols.

Furthermore, introducing new automation systems in a workplace may necessitate proper training for the existing workforce. Such implementations could also entail changes to established workflows and individual roles. To successfully deploy factory automation, it is essential to have a comprehensive training and support module in place. Regular monitoring of the workforce and implementing change management strategies can be valuable in facilitating the smooth adaptation to the new automation processes.

 

Anil Kumar R, the Managing Director of Inovance Technology India, highlights the immense potential of IoT in empowering enterprises to monitor and manage crucial facets of industrial production efficiently.

How is Inovance’s easy Series PLC with EtherCAT integration contributing to the manufacturing industry’s transformation?
Smart automation is a crucial factor in enhancing efficiency by leveraging advanced technologies and intelligent systems to streamline processes and boost business productivity. A key advantage of smart automation in the manufacturing industry lies in its ability to perform repetitive tasks with unparalleled speed and precision without needing breaks like humans do. This ensures consistent production and yields high-quality results in a shorter timeframe. Smart manufacturing systems, such as resource management, enable real-time monitoring and predictive maintenance using IoT and AI, preventing equipment failures and reducing machine downtime.

Understanding the growing demand for smart automation, Inovance offers a comprehensive range of automation products, including AC drives, servo drives and motors, industrial robots, PLCs, CNCs, and HMIs. The compact EtherCAT-enabled Easy Series PLC is a recent addition designed to control simple to complex motion control applications using EtherCAT and Ethernet/IP. This PLC boasts easy programming, wiring, assembly, and commissioning and supports function block and encapsulation, code reusability, and scalability, empowering customers to achieve maximum efficiency. Notably, the Easy PLC series finds wide applicability in complex automation solutions across the textile, packaging, and printing industries.

How are smart technologies simplifying manufacturing processes and contributing to the goal of becoming a global manufacturing hub?
After introducing the “Make in India” initiative by the Indian government in 2014, the country has undergone a significant transformation, aiming to establish itself as a global manufacturing hub. The government’s focus on initiatives like “Make in India” and the integration of advanced technologies has led to the rapid growth of smart automation in the manufacturing sector.

In 2018, Prime Minister Narendra Modi launched Industry 4.0 as part of India’s national strategy, intending to utilise smart manufacturing to revolutionise the present and future of Indian manufacturing industries. As a result, various smart technologies like artificial intelligence (AI), machine learning, the Internet of Things (IoT), blockchain, and big data have been making strides in India, simplifying manufacturing processes from monitoring to operations.

In what ways integration of IoT and robotics is boosting manufacturing efficiency and productivity?
Smart automation in production processes depends on various crucial technologies that aim to optimise efficiency, boost productivity, and facilitate intelligent decision-making. Among these technologies, the Internet of Things (IoT) plays a significant role by enabling businesses to monitor and manage various aspects of production, including machine performance, inventory levels, and environmental conditions. Additionally, robotics plays a vital part in performing complex tasks with unmatched precision, speed, and quality, leading to overall enhancements in productivity and efficiency. Furthermore, cyber security is of utmost importance in smart manufacturing, where interconnected systems are utilised, safeguarding against potential risks like data theft.

What are your views on implementing artificial intelligence for defect detection and enhancing quality control in manufacturing?
Implementing artificial intelligence systems for defect detection has the potential to enhance quality control processes in manufacturing and significantly boost productivity. These AI systems excel at analysing vast amounts of data with remarkable precision, allowing them to identify even the most minor defects that might be challenging for humans to spot. By detecting defects early in the production process, AI algorithms can prevent the creation of faulty products, saving both time and costs for manufacturers. Continuous training of AI-powered systems using machine learning techniques is essential to improve their efficiency and accuracy and fully harness their benefits. However, it’s crucial to acknowledge that AI-powered systems have limitations, as they rely solely on the training data and may struggle to identify complex or novel defects accurately. Therefore, ongoing maintenance and fine-tuning are necessary to achieve the best results. Combining human expertise and AI-powered algorithms is critical for driving quality improvements in the manufacturing sector.

Please discuss key features of the recent Inovance AC drive and how it helps achieve energy efficiency in manufacturing operations.
Inovance solutions have played a vital role in elevating the productivity and efficiency of numerous Indian manufacturers through their innovative and cutting-edge products. A recent success story involves a paper and plastic disposable product manufacturer in India, where Inovance’s MS1 series servo motors significantly enhanced productivity and precision in the production process. Using EtherCAT communications ensured effective control, resulting in remarkable speed and accuracy improvements. By incorporating Inovance’s servo drives, motors, and HMI, the manufacturer experienced optimised performance and reduced production times, showcasing Inovance’s commitment to transforming the manufacturing landscape with innovative solutions.

Inovance recently introduced the MD520 high-performance universal AC drive, representing a significant advancement in motor control technology. This versatile AC drive offers efficient control for AC asynchronous and PM synchronous motors, catering to various industrial applications. Designed with a focus on reliability and durability, the MD520 is built to withstand harsh industrial environments, ensuring uninterrupted operation and minimising customer downtime. Inovance’s MD520 helps achieve energy efficiency in industrial processes, with these energy savings potentially leading to reduced operating costs and a more sustainable manufacturing operation.

What are some of the potential challenges that businesses might face while adopting advanced technologies?
As the use of smart automation in manufacturing processes is quite new, there are a few potential challenges in adapting to smart production, such as- 

•       Cost of implementation: For any company to implement a smart automation system requires upfront investment and special training for employees to understand the operation and maintenance of the smart automation systems installed. 
•       Flexibility and scalability:The system needs to adjust and change according to growing business and production needs and market demands, which can include handling different products and production volumes. 
•       Security & Privacy:The smart automation system depends on collecting and analysing precise sets of data, which can raise concerns about the safety of sensitive and confidential information stored in the system and the potential risk of data theft. 
•       Workforce adaptation:The transition from traditional to smart automation will require employees to understand and adapt to smart automation processes. They also must learn new skills to work alongside the smart systems. Companies transitioning to smart automation should organise training programs and address other concerns of their employees to ensure the smooth functioning of their operations. 

What advantages do Cobots bring to SMEs for enhanced efficiency and competitiveness?
Due to various challenges, traditional robots may need to be better suited for SMEs. This may be due to the lengthy installation times, high prohibitive costs for smaller companies, and the need for specialised expertise to operate them. On the other hand, a new generation of robots called cobots is emerging as an ideal solution for SMEs as they overcome these issues.

Cobots are revolutionising manufacturing and production processes primarily because they are incredibly easy to program. They often employ user-friendly software that can be customised to specific requirements without requiring specialised knowledge. Their collaborative nature, designed to work alongside human operators, sets cobots apart. They are compact, mobile, and adaptable, seamlessly integrating into existing operations and offering flexibility in their deployment. By leveraging cobots, human workers can focus on creative and problem-solving tasks, while cobots handle laborious and repetitive work. This results in an enhanced work environment, increased productivity, and higher output quality. 

Anup Wadhwa, Director of AIA, talks about India’s journey towards Industry 4.0 and hyper-automation holding the key to economic growth and social development, focusing on human-centric technology adoption and unique contextual strategies.

Indian policymakers recognise that the key drivers of growth in industry and employment lie within the manufacturing sector. As the country shifts from an agriculture-based economy towards industrialisation, it traverses the value chain within the manufacturing ecosystem. This transformation is seen as crucial for India’s economic advancement and sustainable development.

Amid the Fourth Industrial Revolution, India faces the challenge of finding its unique position of prominence. Industry 4.0 emerged a decade ago as a high-tech strategy driven by German industry, research, and academia. It was done to establish global manufacturing leadership. The German government’s initiative was tailored to leverage its socio-demographic strengths. However, for India to succeed in this revolution, it must acknowledge and embrace its distinct socio-demographic characteristics and tailor its technology adoption strategies accordingly. Recognising these differences will be essential in shaping India’s path towards becoming a major player in the rapidly evolving technological landscape.

Industry 4.0 
Industry 4.0 comprises nine pillars, including Autonomous Robots, Simulation, and the Internet of Things, all working together to address specific needs and shape the future factory. Automation and digitalisation will lead to smart factories. However, developing countries like India face distinct challenges, and unthinkingly adopting solutions from advanced economies can lead to disastrous outcomes. To succeed, we must tailor Industry 4.0 adaptation to suit our unique context and requirements.

In technology’s impact, automation and digitalisation play contrasting roles. Automation aims to achieve higher productivity with fewer human resources, often resulting in job reductions in factories and industries. On the other hand, digitalisation offers the possibility of utilising technology to empower a larger workforce, addressing the vast population and working-age disparities between developed and developing economies.The challenge is particularly significant in developing countries, such as India, where many young individuals are entering the job market and seeking opportunities to support their families. The choice between automation and digitalisation thus tilts differently depending on the region’s specific requirements. While developed countries might focus on optimising processes and reducing labour through automation, developing nations like India see technology as a means to create more job opportunities and uplift communities.

In manufacturing, digital transformation involves a combination of human skills, machines, and materials. When aiming to create a transformative experience, it is essential to place the human element at the core, recognising its significance in driving progress and success.

Hyper-automation 
Hyper-automation refers to automating all feasible tasks to accelerate every aspect of work. However, this emphasis on speed comes with risks, as excessive haste can have negative consequences. Society must exercise wisdom while embracing this transformation. The concept of Society 5.0 is already on the horizon, advocating for a human-centric approach to technology.

One of the most significant challenges in automation and digitalisation is finding individuals who can bridge different sectors within an organisation. Typically, there are separate IT and operations departments, making it rare to find people who can traverse both realms. As digitalisation takes centre stage, IT and manufacturing companies strive for paperless processes on the shop floor, but achieving a 100% paperless environment remains a work in progress. While data flow from machines to screens, the absence of standardised Standard Operating Procedures (SOPs) hinders effective measurement of people’s response time.

A cultural shift is needed to create a connected work environment that seamlessly integrates humans, materials, and machines, with a digital Standard Operating Procedure (SOP) at its core, becoming the blueprint for the transformed enterprise. However, engineering colleges need more talent, prompting some institutions to seek increased computer science seats while reducing mechanical engineering intake. Yet, factories must rely on more than just computer scientists. The key is to expose people to various aspects like automation, machinery, engineering, design, and digitalisation, fostering excitement for the new world.

The Indian government, under the Ministry of Heavy Industry, has launched its flagship initiative, “Samarth Udyog.” Like other countries with their respective missions, such as Germany’s Industry 4.0, America’s AMP, and China’s Made in China, India is also focused on Industry 4.0 and hyper-automation. However, the key is to develop a distinct India-centric approach, prioritising creating a focused strategy that aligns with the country’s unique needs and philosophy, regardless of the specific package of technologies being discussed. The Automation Industry Association (AIA) is an active partner for smart manufacturing, via the Foundation for Smart Manufacturing; an initiative supported by the Ministry of Heavy Industry and in collaboration with IIT Delhi. It supports industries and colleges, guiding them to make informed decisions and strike the right balance between automation and digitalisation, setting India on the path to progress.

The machine tool industry, which produces machines used for cutting, shaping, and forming materials, has been significantly impacted by the advent of Industry 4.0. 

Automating the machine tools industry is a key component of Industry 4.0, and it has revolutionised the manufacturing process in several ways. Automation involves using technology and computer-controlled systems to perform tasks traditionally carried out by human operators. The convergence of Industry 4.0 and digitisation has substantially changed the machine tools industry. Utilising the Industrial Internet of Things (IIoT), Industry 4.0 enables intelligent manufacturing through interconnecting machines, equipment, and systems. Equipped with sensors and communication capabilities, machine tools can now collect and share real-time data. This connectivity offers enhanced monitoring, predictive maintenance, and data-based decision-making. Vineet Seth, Managing Director – South Asia & Middle East, Mastercam APAC, elaborates that digitising machine tools generates large volumes of data. It can be analysed using advanced analytics and machine learning algorithms to predict maintenance requirements, reducing downtime and improving performance accurately.

Industry 4.0 technologies and real-time data analytics have made machine tools smarter and more interconnected. This connectivity enables better monitoring and optimisation of machine performance, leading to increased efficiency and productivity in the manufacturing process. With Industry 4.0, machine tools can be equipped with sensors that monitor their health and performance. By analysing the data collected from these sensors, manufacturers can predict when maintenance is needed, reducing unplanned downtime and minimising disruptions to production.

Digitalisation and automation

Industry 4.0 has facilitated the digitalisation of manufacturing processes. Machine tools can be integrated into a digital network, allowing for seamless communication and coordination between different stages of production. Automated systems can manage production lines with minimal human intervention, leading to greater precision and faster throughput.

The machine tool industry has witnessed a shift towards smaller batch sizes and increased demand for customisation. Smart machines can be reprogrammed quickly to switch between different production tasks, allowing for greater flexibility in the manufacturing process. Manufacturers can make more informed decisions with the proliferation of data from connected machines. Analysing data on machine performance, energy consumption, and material usage can lead to process improvements and cost savings. Industry 4.0 fosters integration and transparency throughout the supply chain. Machine tool manufacturers can collaborate more effectively with suppliers, customers, and partners, leading to automated logistics and optimised inventory management. 

Machine tools industry automation

Automation empowers machine tools to function continuously, delivering tasks with remarkable precision and consistency. Indraneel Bhattacharya, Vice President – Sales & Marketing, Laxmi Machine Works, says, “Manufacturers can significantly enhance productivity and reduce cycle times by automating processes like workpiece handling, tool changes, and quality inspections, leading to accelerated production rates and improved overall efficiency.”

Automation in the machine tools industry often involves integrating various smart manufacturing systems. These systems use sensors, IoT devices, and data analytics to monitor and optimise the production process in real time. They can adjust machining parameters, detect defects, and even predict maintenance needs, improving efficiency and reducing downtime. Further, automated systems are employed to handle raw materials and workpieces throughout the manufacturing facility. This includes robotic arms, conveyor belts, and autonomous guided vehicles (AGVs) that can transport materials between different stages of the production line. Manufacturers can achieve real-time data collection and analysis by connecting machines through the Industrial Internet of Things, enabling predictive maintenance and streamlined production processes.

CNC machines are a fundamental example of automation in the machine tools industry. These machines are controlled by computer programs that dictate the movement and actions of the cutting tools. CNC technology allows for precise and consistent manufacturing, reducing human errors and increasing production efficiency. A major concern is the consistent reliance of Indian industries on imported machine tools. However, we can manufacture critical components for sectors like automobiles, aerospace, medical, defence, and general engineering. According to T.K. Chakrabarti, Vice President of Lokesh Machines, “To become self-sufficient under the ‘Atmanirbhar Bharat’ campaign, Indian machine tool builders should prioritise bridging the gap by reducing dependence on imported CNC systems and vital parts and taking the initiative to produce them domestically for various sectors like automobiles, aerospace, medical, defence, and general engineering.

The automotive and aerospace industries have been increasingly demanding lightweight materials, and this trend is expected to continue as sustainability. Moreover, the ongoing surge in manufacturing activities spurred by infrastructure projects is emerging as a manufacturing market. The automotive and aerospace sectors are at the forefront of technological progress in cutting-edge metal cutting and forming processes. These industries are actively exploring Additive manufacturing, including hybrid additive or subtractive techniques, to create complex aero-engine components and parts with conformal cooling needs.

Automation is closely linked with the concept of digital twins in the machine tools industry. Digital twins are virtual replicas of physical machines and processes, allowing manufacturers to simulate and optimise operations before implementing them in the real world. This approach minimises trial-and-error, reduces setup times, and optimises resource utilisation.

Adaptive machining

Some advanced automation systems in the machine tools industry use AI algorithms to adapt real-time machining processes. These systems can optimise cutting paths, adjust cutting speeds, and choose appropriate tooling based on the processed materials and the specific machining requirements.

Industrial robots are used in the machine tools industry to perform various tasks, such as material handling, part loading and unloading, and even complex machining operations. Robots can work tirelessly and with high precision, enhancing productivity and safety in the manufacturing process. Collaborative robots, or cobots, work alongside human operators in a shared workspace. They can assist with tasks that require human dexterity or decision-making while ensuring a safe working environment. This collaboration enhances productivity and allows for more complex manufacturing tasks.

Machine tool manufacturers and other industries must create a cohesive and interconnected approach to their operations. To achieve this, they can adopt various strategies, such as refining processes, updating technology, relying on data-driven decision support systems, implementing stringent quality control measures, optimising maintenance practices, and streamlining supply chain management. These efforts contribute to cultivating a culture centred on continuous improvement, fostering skill development, and measuring performance with corrective actions as necessary components.

Future ahead

Overall, Industry 4.0 has transformed the machine tool industry, making it more efficient, adaptable, and capable of meeting the demands of modern manufacturing. Embracing these technological advancements is crucial for manufacturers to stay competitive and thrive in an increasingly digital and interconnected world. Cybersecurity becomes a critical concern as machine tools become more connected and reliant on digital systems. Protecting manufacturing facilities from cyber threats becomes paramount to ensure the integrity and safety of the production process.

Adopting Industry 4.0 technologies requires a skilled workforce to operate and maintain these advanced machines. As a result, there is an increasing demand for workers with data analysis, programming, and automation expertise. The integration of Industry 4.0 had a profound impact on the machine tools industry. They achieved enhanced monitoring, optimised production processes, and greater flexibility with real-time data analytics. 

Overall, automation in the machine tools industry has significantly improved manufacturing efficiency, precision, and flexibility. As technology evolves, automation integration will become even more sophisticated, paving the way for more streamlined and intelligent production processes.

Indraneel Bhattacharya, Vice President – Sales & Marketing, Laxmi Machine Works Limited.
“Manufacturers can significantly enhance productivity and reduce cycle times by automating processes, leading to accelerated production rates and improved overall efficiency.”

Vineet Seth, Managing Director – South Asia & Middle East, Mastercam APAC
“Machine tool manufacturers and other industries must create a cohesive and interconnected approach to their operations.”

T.K. Chakrabarti, Vice President of Lokesh Machines Ltd.
“To become self-sufficient under the ‘Atmanirbhar Bharat’ campaign, Indian machine tool builders should prioritise bridging the gap by reducing dependence on imported CNC systems.”

Vijaykrishnan Venkatesan, Managing Director, Kennametal India Limited.
“We need to continue to increase the adoption of IoT, which will support the interconnection of automation and manufacturing through technologies such as AI/ML.”

Niranjan Manjrekar, Managing Director, Bystronic Laser India Pvt. Ltd.
“Intelligent connectivity of laser cutting systems and press brakes with automation, software, and service solutions is the key to comprehensive digitalisation in the sheet metal industry.”

Our manufacturing units have successfully transitioned from manual to integrated digital processes on the shop floors, with dedicated training provided to the workforce, says Dhirendra Choudhary, CEO, Bry-Air. This proactive approach has also significantly improved our production efficiencies.

From an automation perspective, how has Pahwa Group leveraged cutting-edge solutions to enhance sustainability?
Pahwa Group believes in continuous innovation and delivering the most advanced solutions to our valued customers, evident in all operations. We are fully committed to fostering sustainability within our manufacturing unit through ongoing innovation and providing cutting-edge solutions. At our Desiccant Rotors International (DRI) facility in Manesar, we have achieved significant milestones in this endeavour.

Our dedication to sustainability has been recognised through various prestigious certifications. The facility proudly holds the Platinum Certified Green Factory Building status, demonstrating our adherence to the guidelines set by well-known green building certification agencies such as ASSOCHAM, ECBC, LEED, and the Indian Green Building Council.

To conserve energy, we have incorporated energy-efficient equipment and harnessed the power of solar panels, thereby reducing our reliance on conventional electricity sources. Simultaneously, we have ensured ample daylight in the building, promoting a healthier and more productive work environment for our employees. Our commitment to resource conservation extends to water management. With a 100 percent water treatment system in place, we promote the responsible reuse of wastewater, emphasising the principles of reduce, recycle, and reuse.

What digitisation practices provide a cutting-edge advantage from a manufacturing standpoint?
We are thankful to have a visionary leadership team that foresaw the importance of digitisation long before it became a popular trend. Recognising the potential of a robust digital future, Pahwa Group proactively implemented streamlined digital processes throughout the organisation. Our manufacturing units have successfully transitioned from manual to integrated digital processes on the shop floors, with dedicated training provided to the workforce. This proactive approach has also significantly improved our production efficiencies.

Embracing digitisation early on has allowed us to continuously enhance our processes by introducing new technologies. This commitment to innovation is evident in the products we offer to our customers, as we integrate advanced technology and lean processes to provide highly customised solutions with real-time mapping.

Furthermore, our competitive advantage stems from our involvement in technologically advanced sectors, including the fast-growing Electric Vehicle (EV) industry, Lithium-ion battery manufacturing, Data Centres, and precise pharmaceutical manufacturing. Through our diverse range of environment control solutions, we are deeply engaged in these industries, driving us to adopt real-time innovations and technological upgrades to match their rapid growth.

How the product design and technologies help in reducing carbon footprint? 
In addition to Net Zero certified manufacturing plant in Manesar, which plays a significant role in reducing our carbon footprint, an even larger impact on sustainability comes from the eco-friendly nature of our products. Our product design incorporates high energy efficiency to assist customers on their sustainability journey.

For instance, our Bry-Air Low Dew Point Dehumidifiers (LDP) are specifically engineered for lithium-ion battery manufacturing, effectively reducing energy consumption by 30 to 60 percent. Given that battery production is a major source of energy consumption in the EV manufacturing process, our LDP offerings directly address this issue, making the entire EV production process more sustainable.

Similarly, our Green Dry Smart Dryers cater to the Plastics industry, providing waterless Plastic Drying solutions. This innovative technology significantly reduces the need for water during manufacturing, leading to leaner and highly energy-efficient systems. This solution finds wide applications across various industries, including automobile, medical plastics, white goods, packaging, mobile accessories, sports/toy industry, offering sustainable solutions to a diverse market segment. Recognising the demand for advanced technology, we have developed the BrySmart® Series (BBS) Dehumidifiers. We continuously optimise energy consumption through cutting-edge technology, further reinforcing our commitment to eco-friendly practices and energy conservation.

How do Industry 4.0 and 5.0 help drive the transformation towards smart manufacturing?
The rise of Industry 4.0 and Industry 5.0 is ushering in the era of smart manufacturing, where digital technology seamlessly merges with traditional manufacturing processes, creating a flexible and adaptable production landscape. This revolution allows for real-time energy optimisation and efficient control of equipment and systems through intelligent solutions like the Internet of Things (IoT). Utilising IoT-powered cloud services, interactive interfaces are established to streamline communication and collaboration among different stakeholders.

Moreover, these transformative technologies are crucial in producing efficient and sustainable products. AI and machine learning empowers manufacturers to optimise production processes, enhance quality control, and minimise waste. Digital twins, acting as virtual replicas of physical assets or processes, enable real-time monitoring, predictive maintenance, and resource allocation. Robotics and automation bolster productivity and precision while reducing labour-intensive tasks and ensuring worker safety. Augmented reality finds applications in training, remote assistance, and visualisation, ultimately leading to improved operational efficiency.

By integrating these advanced technologies, factories can make informed, data-driven decisions throughout the product cycle, enhancing efficiency and automating engineering processes to oversee overall business operations.

Please talk about how your range of solutions is impacting the transformation.
Environment control and dehumidification solutions are crucial in the smooth functioning of various manufacturing sectors, including Automobile (especially in EV battery production), pharmaceuticals, Data Centers, Food & Beverages, and Plastics. The specific requirements and specifications vary across industries and use cases, so our products and services are meticulously engineered and customised to meet these diverse needs.

For example, in the context of Electric Vehicle manufacturing, where battery production holds utmost importance, our patented product, LDP, effectively addresses this critical aspect. Notably, the rapidly transforming EV industry demands agility, and our LDP boasts an impressively short lead time of 14-16 weeks compared to the industry standard of 40-52 weeks. This efficiency contributes to the larger EV ecosystem, fostering a more sustainable approach to fuel consumption.

Additionally, we are driving transformation through our technology-based solutions. Our BBS series, equipped with targeted algorithms like BFD (Bidirectional Forwarding Detection) and VFD (Variable Frequency Drive), enables users to adjust parameters through real-time feedback. It also ensures superior energy efficiency, further aligning with our commitment to sustainability and innovation.

What are the major challenges you see in modernising Indian manufacturing facilities?
Implementing any change, especially when modernising an entire manufacturing base of a country, presents significant challenges. However, having a company and leadership with a clear long-term vision can help minimise these obstacles. Being an early adopter and staying ahead of industry changes can facilitate a smoother transition. It allows for more flexibility to experiment and find the most suitable approaches, positioning the company as a frontrunner in the market.

One of the critical challenges lies in acclimatising every employee on the shop floor to the new technologies. Pahwa Group has actively invested in training its employees to embrace current and future technologies, aiming to maximise productivity and efficiency. This proactive effort ensures the workforce is well-prepared to adapt to the changes and contribute effectively to the company’s growth.

Which verticals do you see adopting these transformations as front runners?
Sustainability is undeniably the future, and all market sectors will eventually adopt sustainable practices in their daily operations. Among these sectors, the automotive industry is witnessing rapid and widespread adoption, particularly with Electric Vehicles (EVs) gaining significant traction due to consumer demand and governmental support. EVs inherently offer a much more sustainable alternative to traditional fossil fuel-driven vehicles.

In addition to the automotive and data centre industries, other sectors, such as pharmaceuticals, plastics, and food packaging, actively embrace sustainable transformations.

Please talk about your initiatives and plans in this line of thought.
Undoubtedly, as the world moves towards a more sustainable future, Pahwa Group remains committed to innovation and constant evolution, aiming to be at the forefront of this transformative shift. Several plans are in the pipeline to drive growth in this direction.

While already offering innovative dehumidification and environment control solutions, the Group is taking a step further by incorporating Air Water Generator (AWG) technology into its offerings. This revolutionary technology generates water from the moisture present in the air, reducing reliance on depleting water resources and mitigating global water scarcity in the long run.

Excitement surrounds exploring Carbon Capture technology, building upon existing work with VOC concentrators and NMP recovery solutions. The concept of capturing Carbon from large point sources presents a natural extension and a new frontier for the Group to explore, signalling their dedication to sustainable solutions.