India has become a promising manufacturing destination in the defence and aerospace sector. India used to be a major importer of weapons and defence systems. Manufacturing is undergoing a paradigm shift. Now it is delving into the ‘Make in India: make for the world’ plan as a component of the aviation and defence industry to foot itself as a global manufacturing hub. Recently, the 14th edition of Aero India witnessed over 800 defence companies, including MSMEs and start-ups, present their products and technologies from India and abroad. It opened new avenues of employment.

Indigenous manufacturing of aero-engines is the need of the hour for the aerospace sector to achieve complete self-reliance. There is a concerted approach to the indigenous design and development of essential weapon systems using technologies like AI, robotics and IoT. With India expected to become the world’s third-largest aviation market by 2024, smart factories and industry 4.0 technologies hold the key to this sector’s future. Industry 4.0 has the potential to revolutionise future manufacturing in India. Machine Learning technology has a variety of applications in aerospace and beyond.

On this note, OEM Update has an interactive session cum conference on “Smart Manufacturing Transforming Defence & Aerospace” roundtable conference on March 24, 2023. The interaction engaged session, industry experts who discussed about emerging opportunities and challenges for Industry 4.O, self-reliance in design capabilities, supply-chain reorganisation, accelerated delivery, exports and services, enhancing the productivity of Indian manufacturing and growth of the economy.

#Oemupdate #IndustryTalks #Smart #Manufacturing #Transforming #Defence #Aerospace #technologies #AI #robotics #IoT #Industry4.0 #selfreliance #design #capabilities #supplychain #reorganisation #exports #services

During industry talks organised by OEM Update this month, CNC experts discussed the latest advancements in digital manufacturing practices for sheet metal forming. They also delved into trends in automation and Industry 4.0, as well as the competitive challenges traditional manufacturing processes face. Additionally, they addressed the need for a skilled workforce to operate such machines and manage quality.

Computer numerical control (CNC) technology is revolutionising the manufacturing industry with its ability to precisely cut, shape, and form metal parts and components. Sheet metal fabrication is one of the most popular subtractive processing methods for cutting sheet metal into parts. The demand for CNC metal-cutting machines is rising, especially in the automotive, aerospace, defence, medical devices, consumer products, and electronics industries.

The latest advancements in metal forming technologies have further increased manufacturing efficiency. The growth of automation and Industry 4.0 trends has also fueled the demand for CNC machines, as they offer higher automation and connectivity options that can be integrated into the manufacturing process. As a result, emerging economies are adopting CNC metal-cutting machines, presenting numerous opportunities for growth in this sector.

Verifying setups during manufacturing
According to Mr. Daniel Raravi, Director of Marketing & Strategic Initiatives at Mastercam India, safety is a major concern for those working in the metal cutting industry. Unverified setups often lead to accidents involving CNC machines. To avoid such accidents, it is important to model and verify the setup of the part, fixtures, and any additional parts or families of parts using the CAM system. CAM software provides built-in features for this purpose, and proper training is crucial to ensure that best practices are followed before the output is sent to the CNC machines. Additionally, verifying the ISO codes of the CNC output and creating a post-processor that has been tested and proven is vital to prevent accidents and damages.

Mr. Preteesh Singh, Director of NRI Consulting, stated that there is a gradual shift towards using Servo Press instead of Mechanical Press, despite the latter being faster but more difficult to control. The preference for speed is driving this shift.

In the view of Mr. Daniel, designing is a complex field, especially for forming processes. Numerous techniques are available, such as ballooning, which is faster than hydraulic and pneumatic methods. These alternative technologies can be assessed based on the number of shots/components needed and the park’s sustainability. By exploring these options, production cycles can be accelerated.

3D printing will replace the metal forming technology
Mr. Daniel said three-axis CAM software was introduced a few decades ago, and there was speculation on whether the five-axis would become the norm. However, the answer was no; the same is true for 3D printing. Several parameters, such as surface finish, are still being researched in additive manufacturing, whether with metals, polymers, powder beds, or SLS. Many techniques are being experimented with to ensure that the majority of parts that make sense to be 3D printed, can indeed be printed. However, not all components need to be 3D printed as some may cost more than existing ones due to the established processes. In the future, a combination of forming, subtractive machining, and additive manufacturing will likely be used to sustain production.

Mr. Preetesh added that CNC machining is more accurate than 3D printing, but it can come at a higher cost. In critical turnaround times, 3D printing may be preferred as parts can be delivered within 24 hours. However, CNC machining will be partially replaced, especially in automotive and mass manufacturing, but it can assist in reducing lead times in the metal forming industry. Sectors like aerospace and healthcare, which require and are willing to implement complex designs, may shift faster to additive manufacturing. In the future, 3D printing will become inevitable, especially for producing high-precision parts in a short amount of time.

Artificial intelligence and machine learning
Mr. Daniel mentioned that the integration of AI and ML practices into CAM has led to significant benefits in improving the reliability of knowledge-based machining. The CAM software operates independently of the CAD software, and new technologies, such as incorporating manufacturing information into the CAD software, have emerged. However, the CAM software often struggles to understand solid or surface models, leaving it unable to determine the presence of a hole and the tolerance applied to it. This is particularly problematic for complex engineering specifications, such as M 12 tapped holes, countersunk, or counterbore holes. Model-Based Definition (MBD) aims to solve this issue by enabling CAM software to interpret part sizes and incorporate MBD information to plan scheduling, tool selection, material usage, speed and feed parameters, sequencing strategies, and other considerations. AI and ML practices can help software suggest optimal options for programmers to determine their suitability for the project. These changes have occurred rapidly and dramatically.

Factors driving the growth for the CNC market
MrPreteesh is expecting significant growth in the CNC machine sector, thanks to the automotive industry, a major contributor. The automotive industry is predicted to grow faster than in the recent past, which will drive growth in the component industry. These components, which utilise CNC machines, will be commonly used across various powertrain technologies, leading to an even faster expansion in these operations.

Implementing Industry 4.0 will create a need for greater efficiency, increasing the utilisation of these operations. When any industry goes through a massive transformation or disruption, sometimes different techniques and older technologies get phased out. But in this case, this technology has a very positive growth rate because even if it shifts from one powertrain to another from electric ethanol, methanol, flex fuel, hydrogen, or anything, this technology will be used. This makes it a well-positioned technology for growth in the future.

Mr. Daniel added that the automotive industry is a major driving force for the growth of machine tools and is also expanding into supply chain management practices. The industry places great importance on competitiveness and encourages innovation, even in the aerospace sector. However, innovation can be costly, and strategies must be developed to create new products with limited resources. Despite this challenge, the automotive industry has sustained growth for over 140 years and will continue to drive the use of CNC machines. As the working population declines, the population of CNC machines is increasing. These machines are useful in automating tasks that traditional systems cannot handle. This shift towards CNC machines is expected to be a major growth driver. The goal is to achieve double-digit growth, and currently, the manufacturing sector contributes around 15.5% towards GDP, while the automotive industry contributes 25%.

Features of CNC machines to improve overall efficiency
The manufacturing industry uses advanced information technology, such as smarter controllers, to transfer information from CAD to CAM to CNC controls seamlessly. However, gaps still need to be filled in the communication of information from designers to the manufacturing floor. Information technology solves these gaps, as there is a shift towards paperless communication systems and reduced reliance on printed drawings and process sheets. CAD models will carry most of the information needed for manufacturing, which will be reflected on machine tool control screens. The growth of CAD, CAM, and CNC technology is interdependent and will continue to change the industry.

Quality parameters to improve productivity
Mr. C. S. Sharma, Joint Director, Quality Council of India, stated that there had been a significant shift in the approach taken by both government and private sectors, representing a paradigm shift in policies and technological interventions at the ground level. Quality management systems have been in place for a long time. Still, with the integration of Industry 4.0, there is a focus on Quality 4.0, where the entire thought process is rooted in digitisation. By utilising software applications that provide real-time data, analysis, risk management, and risk assessment, decision-making can be more accurate, and the cycle time for maintaining quality assurance and control systems can be reduced. The Quality Council of India is also exploring using chat GPT and AI tools to improve the quality of their day-to-day practices. The scope is wide, with many recent technologies providing an edge to quality practices, leading to high-quality products, services, and sustainable revenue growth.

Upskilling of the workforce for CNC machine
Quality involves six factors: man, machine, material, method, measurement, and mother environment. The Quality Control of India is responsible for ensuring quality in terms of professional competencies, particularly for CNC machines. The global system is shifting from a qualification-based system to a competency-based system, where the ability to demonstrate competence is more important than having a specific degree or diploma. The Quality Control of India is creating a system, which is also being developed by the Skill Ministry under the NSPR framework, to endorse an individual’s competence. This means that even if someone doesn’t have a formal degree or diploma, they can still be qualified to work on a CNC machine as long as they demonstrate competence. The current focus is on creating a system that endorses competence regardless of formal education.

Certification of competence is widely used in the US and Europe for various professions, such as crane operators and cybersecurity experts. It differs from a qualification-based system where certification has a limited lifetime and requires periodic updates and endorsement by a third party. In a qualification-based system, the same organisation that provides the training and education also assesses and evaluates the qualification. On the other hand, in a competence-based system, independent certification bodies that are not part of the education and training process evaluate and assess the competence of individuals. These are the primary differences between the two systems.

India has recently adopted the competence-based system for various sectors, graded on a scale of one to ten in the NSQF Quality Assurance Framework. This means that an individual who has received recognition of prior learning (RPL) can be formally endorsed by the Government of India for a particular job, even if they do not hold a formal degree or diploma. The government has approved this system, which is also valid for government jobs. The new education policy also supports this system, increasing the credibility of professionals with competence certification. The certification is also acceptable in the private sector and even overseas, especially if it is done through the globally recognised standard, ISO 17024.

Mr. Preteesh Singh added that CNC technology is a new and prominent player in the manufacturing industry, driving high levels of efficiency and improvement. The workforce skilled in operating these machines will also play a crucial role in the industry’s growth. Government organisations and industry experts are actively contributing towards its development. The industry is moving towards more advanced manufacturing techniques.

 

Mr. Daniel Raravi, Director – Marketing & Strategic Initiatives, Mastercam
“Training is crucial to ensure that best practices are followed before output is sent to the CNC machines.”

Mr. Preetesh Singh, Specialist CASE and alternate, Powertrains at NRI Consulting and Solutions India Pvt. Ltd
“CNC machining will not be completely replaced, especially in automotive and mass manufacturing, but it can assist in reducing lead times in the metal forming industry.”

Mr. C. S. Sharma, Joint Director & Head- PMU (UAS), Quality Council of India.
“Quality management systems have been in place for a long time, but with the integration of Industry 4.0, there is now a focus on Quality 4.0.”

Mr. Ravichandran Duraisamy, Senior Product Manager, Messer Cutting Systems India Private Limited.
“There are newer trends that will dominate the market in the coming years. This is mainly due to the adaptation to the new digital life.”

Introducing the Kemppi AX MIG Welder – a powerful robotic welder with seamless integration, an easy-to-use interface, and the latest welding technology. 

The AX MIG Welder was purpose-built for high-intensity, 24/7 automated welding environments. With 400 or 500 A power and a robotic wire feeder, it is engineered to perform difficult tasks and meet demanding production targets.

Speed is nothing without quality. The AX MIG Welder has fine-tuned ignition and a precise seam tracking signal to ensure repeatable, high-quality welds. For challenging materials, Kemppi MAX or Wise arc performance welding processes can be used to increase speed, lower heat input, and ensure penetration.

With an intuitive user interface and easy-to-use controls, the AX MIG Welder can be operated with basic welding knowledge. Machine controls and real-time performance data can be accessed with a browser on a laptop or mobile phone – the user interface can also be integrated into an existing control system.

The AX MIG Welder offers easy integration. It maximizes the performance of any welding robot and works seamlessly with all aspects of an automated welding system.

Product Manager Artturi Salmela summarises, “AX MIG Welder is a modular system. Modularity enables a cost-effective solution for each application. Ease of use, productivity, and quality are keywords for this system.”

The AX MIG Welder is available starting from May 2023.

Global power leader Cummins Inc. signed a definitive agreement with Tata Motors Limited (TML), to manufacture a range of low- to zero-emissions technology products in India over the next few years. The definitive agreement was signed by Jennifer Rumsey, President and Chief Executive Officer, Cummins Inc., and Girish Wagh, Executive Director, Tata Motors, at Cummins Inc. headquarters in Columbus, Indiana, USA. Senior officials and dignitaries from Cummins, the company’s India leadership team and Tata Motors were present during the signing of the agreement.

Tata Motors and Cummins have a 30-year strong partnership through their joint venture Tata Cummins Private limited (TCPL) in India, established in 1993. The signing of this definitive agreement further strengthens their relationship and is a step forward from the Memorandum of Understanding (MoU) signed between the two organizations in November 2022 to collaborate on the design and development of low- and zero-emissions propulsion technology solutions for commercial vehicles in India. 

As a part of this agreement, Cummins and TML have set up a new business entity called TCPL Green Energy Solutions Private Limited (GES), a wholly owned subsidiary under the existing joint venture with a focus on the development and manufacturing of sustainable technology products that will include hydrogen-powered internal combustion engines, fuel delivery systems, and battery electric powertrains and fuel cell electric systems through the AcceleraTM by Cummins brand. The low- to zero-emissions technologies developed by TCPL GES will be integrated into both on-highway and off-highway applications for domestic and international markets. This agreement will play a pivotal role in developing sustainable powertrain solutions that will help in mitigating greenhouse gas emissions, improving air quality, and supporting India’s net-zero ambitions. 

After signing the agreement, Jennifer Rumsey, Cummins President, and Chief Executive Officer said, “Progress requires partnership, and I am delighted that we are embarking on this decarbonization journey with our trusted partner of 30 years – Tata Motors. Together, we will advance low- and zero-emissions technologies in a way that is best for our customers, communities, and the planet. By doing so, we are also unlocking new opportunities to innovate for our employees all over the world and those who share our passion for powering a more prosperous world.”

Speaking on the occasion, Girish Wagh, Executive Director of Tata Motors said, “Tata Motors is leading the global megatrend of green, smart, and safe mobility in India. Our goal is to achieve net zero emissions by 2045 in the commercial vehicles segment. We are collaborating with partners who believe in this vision and are delighted to further strengthen our three-decade long association with Cummins Inc. Together, we will develop and indigenise smart and green powertrain technologies to create India specific sustainable mobility solutions. Our commitment and proactive actions towards zero-emission technologies will enable customers to progressively and seamlessly transition to cleaner and commercially viable mobility solutions, in the coming years, thus shaping the future of mobility in India.” 

Expressing his delight on India being one of the first markets to receive Cummins’ Hydrogen engines, Ashwath Ram, Managing Director, Cummins Group in India shared his views, “I am thrilled about the collaboration between Cummins and Tata Motors, which will provide a significant boost to India’s Green Hydrogen Mission, electrification and net zero goals. Our shared vision of a cleaner and greener India is backed by a promising combination of global technological expertise, deep understanding of the Indian market, and robust product development and manufacturing capabilities. As we move forward in our partnership, we will continue to explore new technologies and invest in research and development to commercialize them in the coming years. Our focus is on developing innovative and sustainable solutions that cater to the evolving needs of the Indian Commercial vehicle market, and we are confident that this collaboration will enable us to achieve this goal.”

Mitsubishi Electric India CNC has announced partnership with SolidCAM, a global leader in innovative CAM software for CNC machining and distribution of related digital manufacturing solutions. The partnership agreement was signed between the two entities on 21st April 2023 at the CNC eXPerience Park, the Technology Centre of Mitsubishi Electric India located in Peenya to establish the brand as a one-stop solution for the Machine Tool End-users.

Mitsubishi Electric India offers advanced CNC control system to take the machining needs of customers to a higher performance level. The company supplies CNC package and technologies to various market segments and industries. SolidCAM found in 1984, provides the most powerful CAM solution to obtain maximum productivity from the CNC machines. 

The collaboration between the two entities was endorsed by Mr. Masaru Tashiro, Group Vice President, Industrial Automation Machinery Marketing Division, Factory Automation Systems Group of the Mitsubishi Electric Corporation and Mr. Masaya Takeda, General Manager, CNC Systems, Mitsubishi Electric India Pvt. Ltd. jointly with Dr. Emil Somekh, Founder & CEO, SolidCAM Limited, Mr. Amod Onkar, Country Manager, SolidCAM Software India Pvt. Ltd., in the presence of other dignitaries and well wishers.

The major advantages through the partnership between Mitsubishi Electric India – CNC and SolidCAM include:

1. SolidCAM provides a complete range of machining solutions that includes high-speed roughing and finishing for various industries, such as Die & Mold, Medical, Machine Element parts, Auto & Aerospace parts, etc. which can increase customer base and bandwidth of the company manifolds. 
2. Development of new solutions with the Digital Twin Technologies and new CNC functionalities resulting in more faster cycle time that ultimately adds value to end users.
3. Another advantage is that the software comes with CAD & CAM application which requires no additional customization in the CNC machines, gives a vision of long-term benefit and assures to be a one-stop CNC solution for consumers with easy operations.

Addressing the graceful moment, Masaya Takeda, General Manager, CNC Systems, Mitsubishi Electric India Pvt. Ltd. said, “Our collaboration with SolidCAM is a step-ahead towards growth and innovation of the CNC technologies which gives a competitive advantage to the Mitsubishi Electric CNC solutions and make it a preferable choice for the end-users. The partnership will not only offer cutting edge solutions but will also give the machine tool industry a chance of enhanced training methods for appropriate usage of the technology. Joining hands with SolidCAM will enhance the technical capabilities of Mitsubishi Electric CNC and provide its customers with state-of-the-art technology and software, which will help save time, boost their productivity and efficiency, streamline their operations, and reduce their cost of operations.”

The modern manufacturing facility will produce 700 tonnes of cotton yarn per month, increasing the company revenue by 250 crores.

BSL Limited, a legacy brand in the textile and suiting industries, has launched its first Cotton Spinning Unit in Bhilwara, Rajasthan, India. This addition is expected to augment the company’s revenue by INR250 crores in the forthcoming fiscal year. The new unit will have a capacity of 30,000 spindles, enabling the production of 700 tonnes of cotton yarn per month.

In 2022, the company decided to venture into manufacturing 100% cotton yarns and in record time it has set up a cotton yarn spinning facility. BSL Ltd will offer different counts ranging from 1/20, 1/30, 100% cotton yarn ranging from Combed yarn, Carded yarn and Siro Spun yarn. These yarns will be offered for sale commercially, for both export & domestic market.

BSL Ltd, is one of the few Indian companies that can boast of a varied range of products in its portfolio. Also, the smart manufacturing facility will create employment for additional 200 people. It is the exclusive supplier of furniture fabrics from South Asia for IKEA and their products are available in all 450 IKEA stores globally. The company also has two suitings brands, BSL and Geoffrey Hammonds (GH), catering to the mass market and premium segment respectively. BSL Ltd. has expanded its product range and offerings, particularly for domestic customers, with a focus on pure wool and poly wool fabrics, ethnic wear, and Jacquards. They are paying special attention to the luxury market and have launched a new brand, GH-Insignia. In case of exports it offers a variety of suiting fabrics exported to over 55 countries, as well as an exclusive selection of upholstery fabrics for curtains and upholstery. BSL Ltd. has a dealer network across India and a strong presence in the market.

Commenting on the expansion, Managing Director, Mr Nivedan Churiwal says, “India has one of the fastest-growing cotton spinning businesses in the entire world, and there is an extensive market for cotton yarn and other cotton based products in the country and abroad. This is due to various factors like the recent China One Plus Policy, strong demand from the Indian and international markets, an abundant supply of raw materials and production of high-quality goods by Indian manufacturers. We at BSL Ltd. are confident that our goals will be met with the help of multiple initiatives such as the newly established cotton spinning facility, other expansion plans, and with our diverse portfolio.”

From the HARTING Technology Group’s viewpoint, HANNOVER MESSE 2023 ran a very successful course. Customers, partners, international guests – for a whole week, the company’s stand was buzzing with activity. The trade audience was mainly informed on solutions for a sustainable future.      

“There is no industrial fair that is more important for Germany as a business location. This week, Hannover was THE platform for high-level decision-makers and technology evangelists this week,” as CEO Philip Harting emphasized. 

“Making the Difference” was the guiding motto and theme of this year’s HANNOVER MESSE and the Technology Group with its products showed that it MAKES the difference. 

HARTING provided information about connectivity and cabling solutions for renewable and decentralised energy supply. Moreover, the company also highlighted ecosystems for digitalisation and connectors for efficient and sustainable life cycles. 

Philip Harting stated most decidedly: “We are hitting the bull’s eye with these offerings – because we want to shape the future with technologies for people. What we develop and drive forward sustainably today will determine what the world looks like tomorrow.”  

The fact that the technology group is on the right track with this approach and mindset was reflected in the public interest but also in various cooperations: On every single day of the fair we experienced vibrant demand and a large numer of interested visitors. Under the umbrella of the Industrial Digital Twin Association (IDTA) and together with Microsoft, Siemens and SAP, the HARTING Technology Group has developed a showcase on the topic of “Digital Twin”. The showcase demonstrates how the standardisation of data can be used for industrial applications – and was extremely well received, as the partners recorded the largest number of participants on the Guided Tour at HANNOVER MESSE. To sum things up: The “Digital Twin” was one of the most attractive topics at the world’s largest leading trade fair and holds significant relevance for the future of the entire industry.

Goldstone Technologies Limited (GTL) is setting up a Joint Venture Company partnering with German e-mobility major, Quantron AG. The JV will operate out of Augsburg, in Germany and from Hyderabad, with plans to set up a US entity in Q3 2023.

The JV company operating out of Germany will be focusing on providing various solutions through an AI supported platform. GTL and Quantron, by developing this platform will be serving a market which is under serious requirement of sustainable integrated solutions for mobility and logistic companies for their fleet management solutions. The new company will be a key enabler for a zero-emission transport transformation. The addressable market size will be between 150-250 Billion Euros by 2030 enabling OEM agnostic mobility as a Service (MaaS) Solution. Target markets are Europe, the USA, India, and the Middle East with QUANTRON, and ETO Motors as the first customers. Both parties are planning to invest over 20 million Euros in the next 36 months into these platforms. 

GTL as a development partner will provide the software and manage the integration of the customised platform and Quantron will utilise the digital platform as an enabler for its 360° ecosystem for its customers. The new software will enable an AI-driven SaaS-based platform to serve both as a transaction and customer-facing platform, featuring a User Interface for e.g., the performance measurement of fleets, etc. The JV has enough enquiries including the partners’ fleets where the beta version will be launched soon.

GTL will bring People, Processes and Technology together to solve complex business problems, and BI, Analytics and Sustainability solutions help customers succeed with data. GTL’s world-class IT Service offerings aim to deliver focused, flexible, and high-quality solutions at optimal costs, thereby building trust-based relationships with customers and reducing time to value. GTL will be developing the Minimum Viable Product (MVP) of the platform, in collaboration with Quantron.

Roadzen Inc. is a strategic partner in this JV to support with a digital product portfolio to offer Insurance-as-a-Service (IaaS), Road Side Assistance & Extended Warranty modules. The JV would also cover the distribution, sale & commercialization of the software as a white-labelled solution to third parties. One of the objectives of the JV is to give logistics providers opportunities to convert their existing analog processes into digital environments. The focus of the JV is on the value addition of the clients get from solutions, not just the solutions themselves. 

Starting out as a horse-drawn carriage business in the year 1882, Quantron combines e-mobility know-how with over 140 years of commercial vehicle experience and plans to introduce heavy-lift e-mobility logistics solutions to the Indian market. The JV will announce the plan for the Indian market with the MaaS and Fleet Management services, with the view to become OEM agnostic and focus on the future needs of fleets in the Zero Emission World.

Business expansion in the heart of Peenya Industrial Area in Bengaluru by Mitsubishi Electric India.

Mitsubishi Electric India CNC announced its strategic expansion in Peenya Industrial area with the launch of its new manufacturing facility and technology center named “CNC eXPerience Park” on 21^st April 2023. The new Smart Technology Centre is launched to establish Mitsubishi Electric as a prime solution provider in the Machine Tool Industry with its state-of-the art technologies and improved delivery of supplies.

Mitsubishi Electric India started it’s CNC manufacturing facility in Peenya, Bengaluru in 2016 to support the ‘Make in India’ initiative and aid industries who want to adapt the latest manufacturing technology. Expanding its network in the leading Industrial area, the company came up with this new set-up spread across from existing 24,000 square feet to 92,000 square feet including the whole utility space, to gear up the Indian Machine Tool Market which can majorly impact the Indian Economy.

At present, Mitsubishi Electric CNC sales, service and corporate network comprise in 03 Regional Offices and 12 Satellite Offices across India with its passionate employees dedicatedly towards the CNC segment. The all new “CNC eXPerience Park” technology centre is designed for further network expansion and to provide a world-class workplace experience for its employees, visitors and customers, allowing them to work and learn in an environment that promotes innovation and sustainability.

The facility will feature a range of cutting-edge technologies, including a broad series of Computerized Numerical Controllers, the post-modern DX solutions and Demo Industrial Robots that showcase the latest advancements in CNC technology. The essence of a park adds an element of serenity to the experience, making it an ideal environment for learning and exploration. In addition, the “CNC eXPerience Park” will also feature a state-of-the-art Seminar and Training Facility to help the customers upskill and stay up to date with the latest trends and technologies in the Industries like Die-mold, Parts cutting, etc.

Addressing the occasion and the launch event, Mr. Masaya Takeda, General Manager- CNC Systems, Mitsubishi Electric India Pvt. Ltd. said, “Our Expansion in the Peenya Industrial Area with the establishment of this ‘CNC eXPerience Park’ is a significant milestone for the company enabling it to tap into the area’s strong manufacturing and technology ecosystem while also creating a world-class workplace experience for our employees, customers and visitors. Machine Tool industry of India is backed by advanced CNC machines and solutions, this expansion will strengthen the manufacturing capacity and reduce the delivery time, encourage technological innovation, enhance skill development and support our key contribution towards the ‘Make in India’ initiative.

Leading industrial and automotive supplier, Schaeffler India Limited announced the appointment of Mr. Seshan Iyer as President – of Industrial India. 

In his role, Seshan Iyer will be responsible for formulating and executing the strategy to drive the growth of Industrial Business for Schaeffler India. He brings over 29 years of rich experience with various organizations in the Industrial Business domain. His last role was with Bonfiglioli Transmission Pvt. Ltd as Vice President Sales & Marketing where he was responsible to steer the Industrial Business for Bonfiglioli in India which included driving OE and Channel Sales, Managing new business development for various Industrial Sectors, Formulate growth strategies, Identify, Develop and Launch new products for target markets and competence building of the sales team. Prior to that, he held various sales leadership roles at Dalmia Refractories Limited, TDW India Limited, and Cooper Roller Bearings Company Limited. He was also previously associated with Schaeffler as Head OEM Sales – Heavy  Industry & MRO.

Mr. Seshan Iyer will be based at Schaeffler’s India corporate office in Pune and report to Harsha Kadam, Managing Director & CEO. He will be a member of the India leadership team.

Mr. Harsha Kadam, Managing Director & CEO, of Schaeffler India said, “Being a global leader in industrial sectors, we are constantly strengthening our leadership talent  to achieve our growth plans. We believe that Seshan’s rich experience and expertise in the field of sales and accompanying knowledge of the market will ensure Schaeffler India’s growth in the Industrial business sector.”

Commenting on his new role, Seshan said, “I have long admired Schaeffler’s innovative solutions and strong commitment to excellence in the industrial sector. Therefore, I was eager to explore the opportunity to join their team and am thrilled to begin my journey with them. I am particularly excited about the opportunity to support Schaeffler India’s growth and development in the field of industrial applications. I am confident that by leveraging our collective strengths, we can continue to develop cutting-edge industrial solutions that meet the evolving needs of our customers. I look forward to working with the talented and passionate team at Schaeffler India to achieve our shared vision for success in the industrial sector.”

The X2X+ backplane bus is an option, increasing the performance of the X20 system by a factor of four.

The new backplane bus of B&R increases the performance of the X20 system. The X2X+ backplane bus is an option, increasing the performance of the X20 system by a factor of four. As all existing X20 I/O modules are already compatible with X2X+, bus modules are all it takes to build more powerful machines. These newly added features increase machine performance. The varied advantages of this new bus are particularly apparent in applications involving many I/O modules or high data volume but where short cycle times are imperative. It is possible to set up two separate cycle times to transport less timecritical data more slowly and generate less network and processor load. In this way, complex high-speed processes can be controlled reliably using cost-effective standard hardware. With high sampling rates, X2X+ enables faster data transfer and up to four times faster response times. With this higher bandwidth, large amounts of data can be handled better, and higher sampling rates can be achieved. This is an advantage when measuring vibration, for example, and results in more accurate condition monitoring across the board. With its extraordinary performance-oriented details and sophisticated ergonomic design, the X20 System is more than a remote I/O system and a complete control solution.

Source: B&R Industrial Automation (A member of the ABB Group) | Pune.
Email: office.in@br-automation.com | Tel: 020 41478999

Machine vision algorithms based on deep learning are opening exciting new ways to improve quality, boost productivity and prevent waste.

B&R is enhancing its smart camera portfolio with powerful deep-learning functionality. Machine vision algorithms based on deep learning are opening exciting new ways to improve quality, boost productivity and prevent waste while making manufacturing more flexible. The first product to emerge from the project is a deep-learning-based optical character recognition (OCR) function. This deep OCR achieves remarkably fast read rates, even on fonts that are otherwise difficult to recognize. High-performance deep learning algorithms require a powerful processor. Yet, implementation as an edge device also made power consumption a critical issue. Today’s machine builders need not just computing speed but also power efficiency. In addition to the world-class performance of 26 tera-operations per second (TOPS), the inference accelerators also require remarkably low power consumption. This is a three-way collaboration with machine vision software specialist MVTec and AI processor specialist Hailo, who make the B&R camera a powerful and efficient edge device. Our collaboration with MVTec gives machine builders access to the best selection of the best-performing vision functions, being an industry leader in deep learning and classic rule-based algorithms – two complementary approaches that each play an essential role in machine automation.

Source: B&R Industrial Automation (A member of the ABB Group) | Pune
Email: office.in@br-automation.com | Tel: 020 41478999

INDIA STEEL 2023 is running till April 21, 2023 at the Bombay Exhibition Centre (NESCO), Mumbai, India. The event showcases the much needed integrated platform to facilitate the growth of the industry in the region and connect new technologies and innovative products, equipment, tools, live machine displays.

Steel is one of the most important, multifunctional and adaptable materials and is the basic raw material for a host of manufacturing activities. Production of green steel is the trending phenomenon and companies need to strive to make it more green – moving towards sustainability.  The steel industry is an indicator of economic progress, because of the role played by it in the infrastructural and overall industrial development of a country.

The exhibition is the main platform for exhibiting key priorities in steel production, equipment manufacturers and solutions supplies and working out strategies of the steel industry’s future development.

India Steel Expo has become a reputed platform for discussing the prospects of the steel industry, exhibiting the most state-of-the-art solutions and equipment. Traditionally, the exhibition brings together state authorities and businessmen, as well as leading Russian and international experts to exchange opinions, exhibit achievements, and sign mutually beneficial agreements”.

The ongoing Expo is a large-scale forum important for the industry, and also for the economy as a whole. The event is visited by steel and steel-related industries professionals from all over the world: builders, oil and gas producers and engineers focused on promoting their products and services, establishing mutually beneficial business contacts, and developing their businesses minding the latest market trends.

The show is being organized by the Ministry of Steel, the Ministry of Commerce and Industry, the Government of India and the Federation of Indian Chambers of Commerce and Industry (FICCI).

Derk Jan explains how these solutions help customers transition to a proactive approach prioritising sustainability and reducing pollution rates commonly faced by the industry.

Can you tell us more about WIKA’s remote monitoring solutions showcased at the recent Elecrama exhibition?
WIKA exhibited its latest remote monitoring solutions for transmission and distribution system operators at the Elecrama exhibition. The solutions are designed to offer real-time monitoring of critical infrastructure and reduce leakages and maintenance downtime commonly faced by customers. These solutions are intended to help customers achieve their sustainability targets and promote sustainable practices in the industry. The products were well-received at the exhibition, and WIKA is confident that they will positively impact the industry.

How do WIKA’s remote and condition-based monitoring solutions help customers transition from a standard maintenance mindset to a proactive approach prioritising sustainability?
WIKA is committed to supporting its customers in achieving sustainable operations through its remote and condition-based monitoring solutions. Customers can monitor their assets 24/7 using these solutions, which focus on reducing pollution rates often 23 times higher than CO2. By adopting these solutions, customers can shift from a standard maintenance mindset to a proactive approach prioritising sustainability. WIKA believes its solutions are crucial in promoting sustainable practices and driving the industry towards a more sustainable future.

China is Valeo’s largest country with 35 sites and nearly 20,000 employees. Valeo believes in “being Chinese in China” and has strengthened its presence in the country since 1994. We are now an integral part of the local ecosystem and our 4,000 engineers are preparing the future of mobility. 

For almost three decades, Valeo has built trustful relationships with Chinese manufacturers and suppliers. Our four business groups and Valeo Service are active in the country and produce locally, with a local supply chain, for the Chinese market. More than 90% of our production in China is for the national automotive market, which is the largest in the world. 

Preparing the Future of Mobility in China 

Valeo has 14 research and development centers in China with 4,000 engineers who work on preparing the future of mobility for the Chinese market. After setting up a global technology center in Wuhan, a Valeo China Innovation and Mobility Center was opened in Beijing last year and a new center for innovation in ADAS will open in Shanghai soon. 

“Innovation is a key driver of Valeo. The group has always placed China in an important development position and will continue to increase investment in China. At Valeo China, we are proud to contribute to the group’s innovation, for the Chinese market but also overseas. We are looking forward to strengthening local R&D efforts and R&D personnel training, together with our partners, to build an infinite and sustainable future for mobility” said GU Jianmin, Valeo China CTO. 

In addition to internal product innovation and optimization, Valeo has always been committed to open innovation, working with well-known academic institutions, innovative technology companies and universities to actively cooperate, and maintain a competitive advantage for future business through continuous innovation. The Group established a joint laboratory with Shanghai Jiao Tong University in 2016 and invested in the Cathay CarTech Fund, aiming to expand the mobility ecosystem in China. In 2022, Valeo and Huazhong University of Science and Technology established a joint laboratory for vibration and acoustics (V&A-LAB China) to further strengthen joint innovation with universities. 

New eDeliver4U 

At Auto Shanghai, Valeo presented new eDeliver4U, an autonomous and electric delivery droid equipped with Valeo’s cutting-edge innovations and entirely developed in China. 

The droid is based on an electrified chassis integrating Valeo’s 48V solutions for light mobility. It is also equipped with Valeo’s latest mass-produced ADAS sensors and software stack to enable automated mobility. The Valeo lighting technologies enhance safety and ensure communication with other road users. 

The sensor cleaning systems enable the droid to operate in all-weather conditions and various road conditions. 

On the booth, Valeo will present Valeo Lighting Experience and the Digital Twin. Valeo is developing artificial intelligence systems to define and visualize holistic designs in real-time by combining style, functionality and technologies. These cutting-edge systems will accelerate the virtual development of lighting solutions, with prototypes built at the latest possible stage, thus reducing development costs. The solutions also resolve the issue of hardware obsolescence by offering style updates throughout the life of the vehicle. Our partnership with Ningbo Swell also enables us to offer state of the art signaling integrated in central areas, easier local development and decoration. 

China is at the forefront of the development of autonomous driving. Our sensor cleaning portfolio contributes to the reliability of automated cars, whatever the weather and seasons. 

Finally, interior lighting is also being reinvented and extended across surfaces to create a more immersive experience for passengers. It can be used for a variety of purposes such as delivering navigation information, visualizing music, creating personalized and relaxing atmospheres, etc. Immersion is made possible by engaging multiple senses such as sight, sound and touch. 

Emitech, a company specializing in applied testing for product qualification in the automotive sector, has inaugurated its new vehicle test center in Montigny-le-Bretonneux, France. The EMC chamber is equipped with a complete EMC test system from Rohde & Schwarz including R&S BBA150, R&S BBA130 and R&S BBL200 broadband amplifiers, R&S ESW44 test receivers, R&S SMB100B RF signal generators and power meters. At the inauguration ceremony in March, Rohde & Schwarz also demonstrated its innovative solution for advanced driver assistance system (ADAS) testing. 

Emitech’s new test center is dedicated to electromagnetic compatibility tests for vehicles: two and three-wheelers, cars, trucks, tractors, construction machinery, etc. The reinforcement of a heavy load area supporting up to 40 t allows it to accommodate construction machinery as well as high-tonnage and high-volume equipment found in the defense, aeronautics, railways and nuclear power sectors and, by extension, industry. The center also has the largest and most recent Faraday cage built in France, which is used to perform electromagnetic compatibility tests to ensure that the equipment under test does not generate interference and is not itself disturbed by interference representative of the context in which it will be used. 

The R&S BBA and R&S BBL amplifiers support the EMC tests at Emitech’s test center. They are housed in several system racks and supply high-power RF signals to all transducers used in the conducted and radiated EMC test setups. More specifically, two racks for R&S BBL200 amplifiers and a 3 kW power class R&S BBA150 amplifier are installed below the chamber, which work together to create a high field strength from 9 kHz to 1 GHz. The amplifiers use one stripline antenna and two log-periodic antennas. Additionally, a mobile rack including 600 W/300 W power class R&S BBA130 amplifiers with one horn antenna is used inside the chamber for high field strength tests up to 6 GHz. 

The R&S BBA amplifiers cover frequency bands up to 6 GHz. These amplifiers can be used for a variety of applications, including the various standards for EMS measurements. The R&S BBL200 liquid-cooled power amplifiers for high field strengths complement the test setup. These amplifiers are ideal for applications requiring high RF power in a frequency range from 9 kHz to 250 MHz. They are liquid-cooled, solid-state, highly rugged, quiet and efficient. Precise monitoring of all runtime parameters ensures maximum robustness and reliability. The amplifiers are designed for continuous operation and deliver constant power even under mismatch conditions. 

This Rohde & Schwarz project for the French automotive market represents another benchmark EMC test solution. 

ELGi, one of the world’s leading air compressor manufacturers, unveiled, at Hannover Messe, its portfolio of oil-free, oil-lubricated compressors, and accessories designed to address European customers’ needs for low-life cycle cost compressed air solutions. On display at the ELGi stand D31 in Hall 4 were ELGi’s oil-free screw air compressor with an integrated heat recovery system and the improved efficiency oil-lubricated screw compressor with a new permanent magnet synchronous motor. ELGi’s first two-stage oil-lubricated screw air compressor enabling the industry-leading low total cost of ownership and increased reliability, also premiered at the show.

“Today, our portfolio on display at Hannover Messe reaffirms our commitment to playing a leading role in responding to customers’ needs for a step-change in energy efficiency. In the journey towards sustainability and net zero operations, customer requirements are evolving from lower energy consumption to thorough life cycle cost assessments. While air compressors consume approximately 10% of Europe’s overall industrial electrical energy demand, over 70% of a compressor’s lifecycle costs are made up by the energy used during operations.” said Dr. Jairam Varadaraj, Managing Director, Elgi Equipments, while speaking at the tradeshow. “For over 60 years, we have been committed to developing compressed air solutions that contribute to driving down the total cost of ownership with class-leading energy efficiency, process improvements, new products, and processes. Moreover, our compressed air experts put the customer at the core of every decision and activity, ensuring an #alwaysbetter customer experience over the entire life of their ELGi compressors.”

Chris Ringlstetter, President ELGi Compressors Europe, commented, “We remain committed to partnering with our European customers as they face an incessant rise in energy costs, regulatory and value chain demands for lower emissions, and the continued need to improve operational costs and more importantly, energy efficiency. Today ELGi’s compressed air solutions deliver class-leading energy efficiency to our European customers across various industrial verticals. Our people and channel partners, with their expertise, experience, and distribution, ensure our customers have complete peace of mind with their production operations. Significant process improvements have resulted in enhanced reliability of products and industry-leading customer warranties for our customers. And our relentless focus on technology and IoT has resulted in digitized, compressed air systems that provide our customers with the tangible cost of ownership benefits. We’re just getting started, and how!”

ELGi’s compressed air solutions introduced at Hannover Messe include –

• ELGi’s OF90-160 Range: Compliant with class zero ISO 8573-1 air purity standards, the two-stage dry screw and water-cooled oil-free air compressors are available in fixed and variable speed options with a nominal power of 90 to 160kW. The range can also be equipped with an integrated and stand-alone Heat Recovery System (HRS), recovering up to 90% of the heat generated during the compression process, and has improved performance within the 4.5 – 10 bar -operating range. These units can also be installed outdoors with protection kits. 
• ELGi’s EG90-160P Range: With significant energy efficiency improvements, on account of an advanced two-stage airend design, this new oil-lubricated compressor with a 4.5-12.5 bar operating range in the ELGi EG Series portfolio offers superior performance with a lower cost of ownership and increased reliability, translating to increased uptime and improved productivity in manufacturing applications. The EG90-160P range is available at fixed and variable speeds.
• ELGi’s EG11-45 PMSM Range: With significant energy efficiency improvements, this new oil-lubricated, air-cooled compressor with a 4.5-12.5 bar operating range features a new Permanent Magnet Synchronous Motor (PMSM) with industry-leading, energy-efficient, direct drive air ends designed for variable load. The game-changing PMSM permits the extension of improved turndowns without compromising efficiency when employed with Variable Frequency Drive (VFD) applications, reducing energy consumption, and increasing free air delivery.
• ELGi’s “Air~Alert” IoT-based Machine Monitoring System: Enabling data analytics and real-time monitoring of air compressor parameters, ELGi’s Air~Alert is a data transmission and analysis service that monitors a compressor’s critical parameters to minimize downtime and maximize efficiency. Predictive alerts are a step closer to prognostics for detecting and preventing failures. With Air~Alert, customers worldwide are assured of highly accurate advanced predictive machine downtime alerts and minimized unplanned downtime.

For over 60 years, ELGi’s pioneering products and compressed air solutions have served various applications across industries ranging from manufacturing, food & beverage, construction, pharmaceuticals, and textiles in over 120+ countries. Powering a 400+ product-strong portfolio, ELGi’s state-of-the-art global manufacturing facilities, spanning three continents, are committed to carbon neutrality, water conservation, and circular waste management.

Faster time-to-market, more efficient engineering, more functionality and higher quality – these are the advantages of a digital twin for machine and plant manufacturers. Festo is working intensively on equipping its automation components with a digital twin, a digital image in the form of administration shells. The company has partnered with other German automation partners and the Industrial Digital Twin Association because standardization is what machine and plant manufacturers expect. The advantages of digital twins will be demonstrated using the engineering of a labeling machine as an example in a jointly constructed application at the Siemens booth.

ATAM presents a new SMART version of Form A connectors which integrates tested micro-sensors to measure and transmit important physical quantities, enabling engineers to monitor the health of the solenoid valve connected to the connector-coil assembly. 

ATAM, a reference company in the field of encapsulated coils and industrial connections for process valves and solenoid valves in pneumatic and hydraulic applications, presents an innovative system made up of micro-sensors – 4 sensors and 1  antenna – incorporated inside its Form A connectors at Hannover Messe 2023 (Pad.6 Stand  D75/1). 

ATAM Form A connectors, which represent a consolidated market standard and one of the most widespread types, have dimensions that are able to house sensors (latest generation microcontrollers used in consumer electronics) capable of measuring and transmitting physical factors such as, by way of example, temperature, humidity, vibrations and electrical voltage, in real-time.  

By integrating sensors on-board the connector, it is possible to monitor the physical quantities that influence the behaviour of the solenoid valve in real-time and in the same environment in which it operates. To date, the measurements of some of the physical quantities involved  – which strongly influence the functioning of the entire machine – are detected indirectly and via remote controllers (not on board the valve), not allowing monitoring of what happens in correspondence with the solenoid valve itself. 

Particularly harsh fields of application and extreme environmental conditions can, in fact, lead to values of temperature, humidity, vibrations and electrical voltage well beyond the foreseen conditions, thus damaging not only the solenoid valve but also the entire system;  instantaneous monitoring, therefore, allows you to intervene in time, avoiding potential damage.  

In the version presented at Hannover Messe, the ATAM Form A connectors with integrated sensors also incorporate LEDs which, through different colours and flashing functions with variable frequency, give operators immediate visual feedback on any values recorded outside 

the range’s optimal operations. Also for the larger connectors of the Form A range, ATAM is open to any form of customization in terms of visual management and serial communication. 

In the configuration presented in the preview, using a technical APP, the data measured by the sensors are continuously transmitted to a mobile device for constant monitoring of the machinery. This type of proximity communication (used in mobile payments) is a transceiver technology that provides two-way wireless contact connectivity. This ATAM platform also gives the possibility of inserting an interface card capable of communicating with the serial protocol used by the manufacturer of the machines that will mount its sensors on the connector board. 

With the development of Form A connectors with integrated sensors, ATAM demonstrates its ability, as the first company in its reference market, to be able to punctually and in real-time monitor key parameters related to machine operation and to be able to transmit this data continuously to operators, for timely diagnostics, thus promoting predictive maintenance. This information also proves to be useful for use by the machine control system.  

ATAM Form A connectors with on-board sensors find applications in various fields, including the world of off-highway machines, stationary industrial machinery and, more generally, in all those fields where the costs relating to machine breakdowns and repair prove to be particularly large and in all those applications that require high accuracy in regulation. 

ATAM has been able to develop innovative connectors with on-board sensors as it is among the only companies to produce both connector and coil and knows their functional interaction in depth and the existing correlation between the relative physical quantities.  

The technical synergy in developing and producing coils and industrial connectors and the availability of a latest generation test laboratory allow ATAM to simulate the combined use of the two products in all conditions and in the various application contexts in which the valves are used. The specialization and experience of its technicians relating to application contexts allow us to offer customers optimal solutions, whether they are standard or totally customized.

WIKA India participates at Chem Expo 2023 to showcase its product range of test and measurement instrumentation suitable for the Chemical Industry. The German subsidiary of WIKA Alexander Wiegand SE & Co. KG showcases products like digital temperature transmitters, resistance thermometers, high-pressure thermocouples, stainless steel pressure gauges, bypass level indicators, portable process calibrators and many others, which are targeted at the Chemical industry, that is slated for a big demand push given the numerous applications that the industry has.

ChemExpo India 2023 organized between April 18-19 in Mumbai with nearly 240 exhibitors showcasing capabilities in plant, equipment and chemical logistics, is expecting a footfall of over 19000 visitors. The event is co-located with ChemProTech India – focused on chemical process technologies, equipment & supplies and ChemLogistics India – focused on chemical warehousing, transport and logistics targeting 360-degree coverage of the Chemical industry.

Gaurav Bawa, Senior Vice President, WIKA India, said, “WIKA India has decided to focus in-depth on the sectors it is present in strategically. We are already present in the Chemical industry, where safety and reliability are critical, and the correct regulators equipped with appropriate measuring and control instruments are vital to regulating gases precisely. Multiple precision instrumentation will be on show at the expo. Our standard product range includes products like a system of regulators, mechanical measuring instruments and switches, and transmitters that can be used in numerous ways. WIKA also provides individually tailored advice and proposals to match solutions to industry needs and supplement our extensive offering of services and products. This is an opportunity to showcase WIKA’s expertise and dependability.”

The chemical industry demands extremely high on all instruments used within the process. They are subject to strict international directives like the PED and ATEX. Electronic and mechanical measuring instruments for pressure, temperature and level are used for general applications and in hazardous areas. They must operate as satisfactorily in aggressive environments as in non-aggressive environments. To ensure long-term process safety under these difficult circumstances, regular calibration of the measuring instruments is recommended.

According to Brand Equity Foundation, The Indian chemicals industry stood at US$ 178 billion in 2019 and is expected to reach US$ 304 billion by 2025, registering a CAGR of 9.3% The Indian chemical industry is the sixth largest in the world, and the Indian market is widely recognized as the last big market that still has considerable headspace for growth. The industry has been clocking to double-digit growth for several years, and the pace of investments is expected to increase as the government looks to boost local manufacturing through the Production Linked Incentive (PLI) scheme.

The Hamburg Metropolitan Region’s presence at this year’s Hannover Messe focuses on the city’s commitment to green hydrogen as the energy carrier of the future. The metropolitan region is already one of the most innovative locations in the field of renewable energies and green hydrogen. In Hanover, it will be showcasing current and planned projects in this area, among other things. With its “Hydrogen Hall” established last year, the world’s most important industrial trade fair, which will take place from April 17 to 21 this year, offers the perfect setting [Hall 13, D54] for interested trade visitors from all over the world. 

“Green hydrogen is a key factor in the successful energy transition and in achieving our climate targets – and a great opportunity for Hamburg as a business location, which is already one of the most attractive in Europe. As the German trailblazer, we have been actively driving forward the development and expansion of a corresponding infrastructure and are on our way to assuming a leading role far beyond Hamburg’s borders. We will consistently leverage and further expand the Metropolitan Region’s massive potential for producing and using green hydrogen in the coming years,” says Dr. Melanie Leonhardt, Hamburg’s Minister for Economy and Innovation.

60 hydrogen projects from the Hamburg Metropolitan Region

More than 60 projects along the entire value chain are aimed at establishing a marketable green hydrogen economy of short distances. The primary goal is a large-scale decarbonization of the local industry. In terms of gross value added, Hamburg is the largest industrial city in Germany and one of the largest industrial areas in Europe. From generation through electrolysis and industrial use in the chemical or aviation industries to the creation of a hydrogen import grid: a powerful network of companies and research institutions is working in Hamburg to implement the vision of a sustainable and climate-neutral economy. In the medium term, the Port of Hamburg is to be established as a central European logistics hub for the import and export of green hydrogen.

Interactive information: Green Tech in focus

At Hannover Messe, a particular emphasis will be placed on twelve projects from the metropolitan region that are being subsidized by funds from the EU and the German government as part of the so-called IPCEI hydrogen (Important Projects of Common European Interest). Visitors can learn details about these and other projects via an interactive touch table.

“Our goal is to support the path to climate neutrality with all the resources at our disposal,” says Dr. Rolf Strittmatter, managing director of Hamburg Invest, whose team is responsible for the trade fair presentation on behalf of the Hamburg Ministry of Economic Affairs and Innovation. “We already have a very strong network for green hydrogen in the city, and we continue to attract companies that use innovative technologies to develop sustainable solutions for the current challenges the world faces.

The fact that Hamburg offers the best conditions for startups and investors is also reflected in the results of the latest “European Cities and Regions of the Future 2023” study by FDI Intelligence, a subsidiary of the Financial Times Group. Here, Hamburg was able to claim first place in the “Larger Cities” category.

Dana Incorporated announced the development of metallic bipolar plates specifically engineered to maximize the performance and accelerate the commercialization of proton exchange membrane (PEM) electrolyzers used to produce hydrogen fuel.

Debuting at Hannover Messe this week in hall 13, stand E03, the bipolar plates will leverage Dana’s more than two decades of design-to-manufacturing experience with similar components for fuel cell stacks used in mobile applications.

Dana’s integrated bipolar plates are made of steel or titanium with various coating options used as surface treatment of the active area. They also improve stack efficiency through better flow field design and reduced electrical losses, and they feature integrated molded sealing to prevent permeability at operating pressures of up to 50 bar.

Currently in prototype testing with global manufacturers of electrolyzers and electrolysis stacks, the bipolar plates will be ready for commercial production by the end of 2023.

Antonio Valencia, president of Dana Power Technologies and Global Electrification said “Dana is committed to developing innovations that are helping to propel the energy transition. These new bipolar plate designs for hydrogen electrolyzers demonstrate how we can readily adapt our portfolio of advanced technologies to serve new markets and applications.”

Established Leadership in Bipolar Plate Engineering and Production

In addition to introducing the company’s latest innovations for electrolyzers at Hannover Messe, Dana will showcase its end-to-end capabilities for designing, engineering, testing and producing metallic bipolar plates and graphite fuel cell plates for mobile and stationary applications.

As the only supplier offering capabilities for both metallic and composite designs, Dana will supply nearly 2 million bipolar plates this year with integrated seals and coatings that offer reliable, cost-effective product solutions for a wide range of advanced fuel-cell engine configurations.

Dana delivers improved performance and reliability at a lower system cost through its expertise in precision stamping, laser welding, composite molding, integrated seals, and in-line coating technologies.

To support growing global demand, Dana is installing the largest production line for metallic bipolar plates in Europe at the company’s existing facility in Neu-Ulm, Germany.  Scheduled to commence high-volume production later this year, the plant will be capable of producing up to 8 million metallic bipolar plates annually.

In 2022, Dana’s metallic bipolar plate for fuel-cell stacks was named a finalist in the Automotive News PACE Awards program, which recognizes suppliers for game-changing technologies that deliver superior innovation, technological advancement, and business performance.

It was also recognized by the Fuel Cells and Hydrogen Joint Undertaking (FCH JU) with a 2019 FCH Award in the Best Success Story category as part of the INSPIRE Project.  The FCH Award recognizes outstanding projects and developments in the field of fuel cells that reduce production costs, speed up manufacturing, develop new materials, increase performance, and demonstrate the reliability of hydrogen energy.

Additionally, Dana has a long-term cooperation agreement with Robert Bosch GmbH to mass-produce metallic bipolar plates for fuel-cell stacks.  Dana’s licensed intellectual property serves as the foundation for the cooperative development and production of next-generation metallic bipolar plates.

For more information on Dana’s solutions for next-generation metallic bipolar plates, visit dana.com/product/metallic-bipolar-plates.

Gaurav Bawa, the Senior Vice President of WIKA India, discusses the company’s sustainability approach and how it aligns with the Indian government’s initiatives. WIKA India is committed to reducing its carbon footprint and promoting sustainability in its operations.

What steps has WIKA taken to reduce its carbon footprint and promote sustainability in its operations?
WIKA is fully tuned to India’s recently established framework for voluntary carbon market and outlined pathway towards the Cap-and-Trade System. In terms of policy, WIKA Global is trying to achieve zero-carbon footprint in its operations by 2030, aligning with Global SDG goals and emphasis on green energy. WIKA is also focusing on the emerging segment of green hydrogen, where government incentives are available, and is developing solutions for this industry. Additionally, WIKA India is dedicated to Sustainability by focusing on plant operations using maximum solar power, currently at 54%.

Can you tell us more about WIKA’s approach to sustainability and how it aligns with the goals of the Indian government’s initiatives towards sustainability?
We are committed to assisting India in transitioning to a sustainable energy future by establishing clear and measurable sustainability goals and ensuring that all our activities align with them. We carefully evaluate the carbon footprint of our supply chain when purchasing new equipment or machines. We also aim to adopt best practices in Product Stewardship Guidelines (PSG) to ensure our products are environmentally sustainable throughout their lifecycle.

All our products and sensors are of best quality that help our clients to adhere to their sustainability planning, by pre-empting maintenance and reducing downtime.

What initiatives is WIKA taking to support India’s transition to renewable energy sources?
WIKA products, policies and future planning are all tuned to sustainability matrix. We understand very well that without fine instrumentation, digitisation and technology
drive towards sustainable businesses and process plants cannot become a reality. Thus, all our smart products and sensors are of the best quality that help our clients to adhere to their sustainability planning, by pre-empting maintenance and reducing downtime.

Can you tell us more about WIKA’s three-pronged strategy to achieve your goals in India?
WIKA India is aiming to double its turnover by 2025. Firstly, we are looking at transforming India to be the localization and distribution hub for the near-most global markets. Secondly, we are committed to maintaining world-class facilities with a strong emphasis on local content. Finally, we are fostering a value-driven culture within our organization to create an aspirational work environment for our employees. WIKA takes pride in the value-added services that are integrated part of our business and we prioritize sustainability index in all operations including the supply chain. We aim to be one of the most recalled brands in the instrumentation market.

Infotonics Media delivers future-oriented and flexible solutions which hold the capability to easily adapt the upcoming features of industrial revolution. 

The Indian Manufacturing industry has witnessed rapid transformations in the past few years, which have impacted businesses at a huge pace. Infotonics Media is an innovative and result-oriented organisation that can drive minimum investments for your production into worthy solutions, good results, and better process management in the manufacturing industry. Infotonics Media has contributed 5 years in implementing appropriate software automation solutions for SMEs and MSMEs.

They are a source that can help you in stepwise upgrades, starting from industry 3.0, wherein we provide software without any hardware interactions which help its clients to conduct the company operations within minimum investments.

Further on, if the client is willing to invest an increased amount, we assure to integrate hardware, that is, Industrial Internet Of Things (IIoT) and upgrade the manufacturing process to industry 4.0 within a short span of time.

The software solutions that they provide are flexible enough to get infused with the most recent industry 5.0 in no-time. Infotonics Media delivers future-oriented and flexible solutions which hold the capability to easily adapt the upcoming features of Industry 6.0 or any further advancement in the production process.

Infotonics Media is a team of professionals that have a clear knowledge about how much of a big role budget plays in the manufacturing industry. Therefore, their minimum investment plans are designed with ERP or CRM solutions that provide automation in the entire functioning and operations to manage the working and project the production live. Its efficient products help in production processes, come up with exact profit and loss reports, profit and loss sources, helps to find out the errors and loss in production, find out loss in stock, ways to cope with the errors and losses, and proper analysis of every result for further betterment. Operational CRM or ERP provides software that helps to build up strong client management, profit and loss details, and production details.

As the client requires to move ahead, with further investments, we upgrade them to a full-stack ERP implementation and IIoT and further merge it up with human interface and IoT to figure out solutions and create the production for them.

Infotonics Media is a perfect source to initiate your production process with industry 3.0, lean on to industry 4.0 by investing more, and switch on to the major update, that is, industry 5.0 as per your business requirements.

For more information, visit: www. infotonicsmedia.com
Email:sales@infotonicsmedia.com

A range of Inovance’s advanced industrial automation solutions will be on display at the EtherCAT Technology Group stand at Hannover Messe 2023 stand D19-Hall 9.

Inovance is exhibiting its industrial automation solutions on the EtherCAT Technology Group stand at Germany’s world-leading Hannover Messe 2023 trade show.

Continuing with its ambitious expansion plans, Inovance is promoting its full range of automation components and solutions to companies across Europe and India and is receiving positive responses to its competitive products. Shows like Hannover Messe 2023 provide the ideal opportunity to meet potential customers and promote the benefits of Inovance’s advanced, innovative, and compact range.

From 17-21 April 2023, Hannover Messe will see the EtherCAT industry association stand to showcase various products from different vendors, including Inovance’s MD520 high-performance universal AC drive with EtherCAT interface, which features built-in DC reactor, wide operating voltage, and enhanced reliability.

Also on the stand from the Inovance range will be AC703 high-performance intelligent controllers featuring multi-layer networking, remote commissioning and industrial IoT capabilities, as well as compact, stable, and reliable GL20 I/O expansion modules.

David Bedford, Strategic Marketing Manager for Inovance Europe, says, “We are excited to appear on the EtherCAT Technology Group stand at Hannover Messe. It is great to partner with one of the leading industry organizations and showcase part of our line of EtherCAT-enabled industrial automation solutions to a wide industry audience. We have been expanding our presence to many European countries, making sure we establish expert engineering and R&D teams across the region.”

Anil Kumar, Managing Director of Inovance Technology India, adds, “Inovance is going from strength to strength, including recently receiving international certification as a Great Place to work because of the outstanding employee experience we have created. We are ensuring we invest in people, R&D and innovation to produce the widest possible range of excellent industrial automation solutions for our customers worldwide.

Test Bed provides the Indigenous capability for testing and validating 5G products being developed and manufactured by Indian start-ups, MSME, R&D, Academia and industry users. 

The Department of Telecommunications (DoT) under the Ministry of Communications is now offering free usage of the 5G Test Bed to Start-ups and MSMEs recognised by the Government of India until January 2024. All 5G stakeholders, including industry, academia, service providers, R&D institutions, government bodies, and equipment manufacturers, can use facility at a nominal rate. This move aims to encourage use of the Test Bed and promote the development of indigenous technologies and products, in line with the ‘Aatmanirbhar Bharat’ vision. Several start-ups and companies are already utilising Test Bed for testing their products and services.

The 5G Test Bed is available at five locations, including the Integrated Test Bed at CEWiT/IIT Madras and other test beds at IIT Delhi, IIT Hyderabad, IIT Kanpur, and IISc Bangalore. CEWiT/IIT Madras offers an end-to-end Test Bed with various testing services for RAN Level, PHY Level, and other test equipment. IIT Hyderabad has gNB Testing, UE Testing, end-to-end interoperability testing, and NB-IoT testing facilities. At the same time, IISC Bangalore hosts the V2X and 5G open-source test bed, IIT Kanpur hosts the base-band Test Bed, and IIT Delhi hosts the NB-IoT and VLC Test Bed.

The Indigenous 5G Test Bed complies with the global 3GPP and ORAN standards. It provides an open 5G Test Bed that enables R&D teams of Indian academia and industry to validate their products, prototypes, and algorithms and demonstrate various services. Moreover, it provides complete access for research teams to work on novel concepts/ideas holding potential for standardisation in India and globally. This Test Bed has also led to the development of many 5G technologies/IPs available for technology transfer to industry players, facilitating their smooth and speedy deployment of 5G in India.

HARTING’s Connectivity+ solutions are an essential element in energy transformation. Besides the worldwide need to optimise sustainability, HARTING is responding to additional challenges from its customers. Demographic change is one of them. The shortage of specialists and skills associated with this change can be countered by making electrical equipment installation as simple and safe as possible. As the centrepiece of this year’s HMI (Hannover Trade Fair for Industry), HARTING is presenting its Han® ORV3, a power connector for data centres offering the perfect balance between standardisation and the highest degree of flexibility. Complexity is reduced, as is the total cost of ownership. HARTING is expanding the greatest variety of connection technologies on the market, including its push-in technology requiring no tools. Assembly times in the field are reduced by up to 30%. Human resources are saved.

Fast on-site termination

HARTING offers the greatest variety of connection technologies on the market. Depending on requirements, an intelligent combination of different technologies delivers the best results. The push-in connection technology extends this portfolio, reducing the assembly time for installing connectors by up to 30 %.

The result of this technology is simple handling of components during maintenance work in environments with limited room for manoeuvre, such as in wind turbines. This connection technology is particularly well suited to applications where a high degree of flexibility is required, such as when changing tools on machines. Thanks to push-in, this can be done quickly and without needing tools.

The connection technology behind the Han® Push-In protected modules DD/E/EE/C/CC represents a refinement of the cage clamp springs, which are particularly well suited to field termination due to their speed and ease of use. With push-in technology, the stranded wire for the connection can be inserted directly into the contact chambers, and an internal clamp spring ensures high-strength contact. If ferrules are used, the connection can be established entirely without tools. In the case of stripped stranded wires, all you need for installation is a screwdriver.

The advantages of Han® push-in connection technology at a glance:

• Up to 30 % less assembly time with direct insertion of the conductor into the contact chamber
• Easy handling due to tool-less termination
• Cost savings compared to alternative termination technologies
• Maximal flexibility – as termination can be made for ferrules, stranded wires and solid conductors
• Plug compatibility with identical products with other termination technologies

Han® ORV3 – sustainable interface for IT infrastructure 

The global demand for digitalisation infrastructure is growing rapidly. Businesses and consumers have increased their reliance on remote computing, apps, and the Internet of Things (IoT) at a remarkable speed. Society has become significantly more dependent on tasks which require data centres for their accomplishment. Data centres now form the backbone of everyday operations in all sectors. It’s therefore essential that IT infrastructure for data centres is readily available and any system failures are repaired quickly.

Open Compute Project (OCP)

The Open Compute Project (OCP) focuses on redesigning hardware for IT infrastructures. The working group’s goal is to make data centres more efficient, flexible and quickly scalable. The project is based on an open exchange of ideas, specifications and other intellectual property to push innovation to its limits and reduce the complexity of technical components.

In a data centre, rack Power Distribution Units (rPDUs) provide power to IT equipment. A group of the OCP initiative to which HARTING belongs as a specialist and technical partner is focusing on the standardisation of racks and their easy integration into the infrastructure of data centres. Joint specifications for “power shelf” input connectors represent an important step. As part of standardisation, HARTING has invested significant know-how in the specification of the “ORV3 OCP Input Power Connector”.

Improving scalability, lowering total cost of ownership (TCO)

With the Han® ORV3, HARTING offers an OCP-compliant AC connector for the first time, which is also available as complete power shelf v3 rack cable assemblies. Shallower rack systems enable a more compact design for the entire infrastructure. As a result, data centres can significantly increase their productivity within a given footprint. HARTING’s solution thus supports the Open Compute Project’s goal of optimising efficiency in constructing and scaling data centres.

The Han® ORV3 for rack systems strikes a balance between standardisation requirements and the goal of achieving as much flexibility as possible in configuring cable assemblies for different current and voltage levels. The Han® ORV3 component dispenses with complexity, consisting of only a few part numbers. This enables high availability and, in cases of rack unit failures, low average repair times, thanks to the open ORV3 standard. The total cost of ownership (TCO) is sustainably reduced.

The advantages of the Han® ORV3 at a glance:

• Up to 50 % less installation space by comparison with traditional rack system solutions
• Fast scalability of data centres through the systematic modularisation of rack systems
• Easy servicing for the large numbers of components used in data centres
• Reduction in complexity through minimisation of part numbers (SKUs) thanks to OCP conformity (Open Source System)
• Fast configuration for different current and voltage requirements – also thanks to easy-to-use jumpers
• Safe installation thanks to electric shock-protected contacts
• Increased flexibility during installation as a result of varying termination technologies: PCB and Crimp
• Additional time savings through the use of pre-assembled cabling solutions for power distribution from one single source

More details at: http://www.HARTING.in

The switches of Red Lion offer security features and set a new standard for performance, reliability and ease of use.

The NT5000 switches are tailored to enhance network security and stability for industrial entities operating in various environments and sizes. They deliver gigabit speed and optimize system uptime by enabling smooth integration, providing advanced management and diagnostic features, network redundancy, and layered security. These switches are designed to address businesses’ information technology and operational technology requirements, guaranteeing reliable communication. The NT5000 switches from the N-Tron® Series come in various port configurations, ranging from 6 to 18 ports, with options for all copper or a combination of copper and fibre to meet installation needs. These switches are built with a sturdy metal enclosure. Thanks to their wide temperature range, they can operate reliably in extreme industrial environments, including factory automation, robotics, food and beverage, oil and gas, marine, and rail.

Streamlined Setup
Setting up switches can be a tedious and complicated task, but the NT5000 is designed to facilitate quick and effortless deployment without any additional setup. Its contemporary graphical user interface features a configuration wizard that assists users in the initial setup process.

Layered Security
Cybersecurity threats in today’s world can lead to severe consequences. However, not all switches provide network security to prevent unauthorized access. The NT5000, on the other hand, includes features like password encryption, multilevel user access, MAC security, IEEE 802.1X with RADIUS remote authentication, and more. Real-time event and Syslog monitoring allow administrators to stay informed of network activity and receive notifications regarding access attempts or configuration changes. Additionally, the switch can automatically disable user or port credentials following failed access attempts.

Sophisticated Diagnostics and Management
• The NT5000 also features:
• Graphical dashboards
• N-RingTM auto-member
• Port mirroring
• Cable diagnostics
• STP/RSTP/MSTP
• IGMP v1/v2/v3
• SNMP v1/v2/v3
• NTP, LLDP and LACP
• Fast boot allowing traffic to pass in less than 20 seconds
• Wide shock and vibration tolerance.

Extensive compliance certifications, including Product Safety: (UL/CUL) Ordinary and Hazardous locations, Emissions/Immunity: FCC/ICES/CE, ATEX/IECEx, Marine: ABS, Rail: EN 50155, EN 50121, EN 61373, UKCA.

To learn more about the N-Tron Series NT5000 from Red Lion and view model specifications, visit redlion.net/nt5000. For additional information about Red Lion, visit www.redlion.net.

Ultra-compact industrial PCs set a new benchmark for power density.

The addition of the C6040, which brings even more power to the table as the latest member of the ultra-compact C60xx Industrial PC series from Beckhoff, is opening up a whole new world of application possibilities for users. One of the many ways it achieves unprecedented power density is by implementing the 12th generation Intel® Core™ processors featuring up to 16 cores.

The 12th generation distinguishes between classic performance and efficiency cores depending on the processor type. As with previous processor generations, the 12th generation of Intel® Celeron®, Pentium®, and Core™ i3 and i5 are equipped exclusively with classic performance cores. However, the special feature of the Intel® Core™ i7 and i9 processors used in the C6040 is that they are the first to be installed in a hybrid architecture. This means four efficiency cores are added to the Core™ i7 and eight to the Core™ i9 processors. This combination of performance and efficiency cores allows applications to be implemented on 12 or 16 processor cores.

While performance cores are primarily suitable for high-performance, single-thread applications, many additional threads can be executed in real-time or in user mode on the additional efficiency cores. Moreover, each core can be configured individually via the clock frequency. The additional power supply integrated into the motherboard developed and produced in-house in Verl offers sufficient power reserves to utilize the available computing power of the processors fully. In terms of its size, the C6040 measures just 132 x 202 x 76 mm. The versatile new industrial PC is particularly suited to sophisticated axis controls, complex HMI applications, extremely short cycle times, and machine learning and machine vision applications.

A new generation turning grade has been launched by Dormer Pramet, offering one of the highest levels of productivity and versatility in the market today

The Pramet T9415 is the most advanced MT-CVD grade launched by Dormer Pramet in almost ten years. This fourth-generation grade covers a broad application range, replacing the previous T9310 and T9315. In addition, it also partly overlaps with grade T9325, giving T9415 one of the widest range of applications in steel turning.

With a 30 percent thicker coating than the previous generation, the Pramet T9415 significantly improves tool durability by increasing resistance to wear and offers higher productivity by allowing for higher cutting speeds. Several testing users of the new grade have reported that their productivity has doubled while machining carbon and structural steels.

Additionally, a new post-treatment process improves the cutting edge’s toughness and stability, resulting in improved reliability in interrupted cuts and unstable conditions. However, the T9415 is
still suitable for high cutting speeds.

The insert seating area has been ground to improve stability and enhance heat transfer away from the cutting edge. This further helps to improve tool life, reducing the plastic wear on the cutting zones. Also, a gold TiN coating allows operators better to detect wear along the flank of the inserts.

Using the latest technologies, the Pramet T9415 inserts have optimized cutting-edge geometry, reducing cutting forces and enhancing performance. Along with saving energy, the inserts themselves are manufactured using the latest production technologies and raw materials, which support a more sustainable and environmentally friendly offer.

For more information regarding all the latest products launched by Dormer Pramet visit www.dormerpramet.com or contact your local sales office.

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