Dimensionally interchangeable gearboxes for varied industries

June 16, 2020 11:25 am

Vijay Gears, one of the leading manufacturers of industrial gearboxes and industrial gears, is an ISO 9001:2015 certified company and a proud member of AGMA. We are also into gear manufacturing business for more than 20 years and started the manufacturing of various types of gearboxes with the brand name of Vijay Gears since 2015. Our operation base is running in MIDC, Waluj, Aurangabad, and Maharashtra.

Products and offerings

Now the Vijay Group of Industries has three large units engaged in manufacturing.

The major share of our business is from inline helical gearboxes. These gearboxes are dimensionally interchangeable with the gearboxes of other major manufacturers. These gearboxes are suitable to be coupled with three-phase induction motors of any make.

Our range of inline helical gearboxes is suitable for electric motors with capacity of 0.37 kW to 7.5 kW with IEC frame sizes 71, 80, 90, 100, 112, and 132. We can offer various gear ratios. Also, we offer one-year complete replacement warranty for all our gearboxes.

The vertically served industries with these gearboxes are automobile, bulk material handling, web-offset printing, pharmaceutical, sewage treatment, textiles, cranes, hoist, agitators/mixers, conveyors, compressor, solar trackers, automised gates, agriculture equipment, oil industries food processing, etc.

We also manufacture automobile components, gears and miniature planetary gearboxes up to a torque capacity of 50 Nm. We are experts in supplying custom-built PMDC motors along with these planetary gearboxes.

Forging blanks and round bars are sourced from reputed forging companies in India. The material undergoes a series of quality checks to ensure high reliability of the gearbox. The gearbox housing is provided in cast iron. Sturdy and robust housings give the gearbox high tolerance to absorb high shock load. Other bought-out material such as bearings and oil seals are directly procured from reputed manufacturers.

Our manufacturing units are equipped with modern stateof-the-art CNC and VMC machines and other infrastructural equipment to produce precision gears so as to meet the best quality standards. In-house manufacturing includes shaft and blank turning as well as CNC gear hobbing, gear shaping, gear shaving, cylindrical grinding, and gear teeth profile grinding all under one roof. We also have lead profile testers.

Now we are enhancing our production capacities along with the addition of new machines of cutting-edge technology. Also, we are in the process of setting up an in-house heat treatment facility.

Our team includes experienced technocrats and engineers who are continuously developing gearbox to best suit the end user application. Vijay Gears’ products are distributed throughout the India through more than 50 dealers appointed in various regions in India. Now our main mission is to focus on international market and spread the business in the international market by this year.

We would be pleased to receive enquiries along with technical specifications such as power capacity, output speed, mounting options (i.e. foot or flange) and application, etc. to advise the most suitable offer. Our strength is quality, timely delivery, and prompt service to the customer.

Environmental safety steps taken by Vijay Gears

• We do not use thermocole or plastic for packing.
• Water harvesting is done in the factory building.
• We have planted about 1,300 plants and also take care of all the plants.
• We further hire agencies to manage and water this plant.
• Our Managing Director Digambar Muley is now Vice President of Marathwada Environment Cluster – Chapter Waluj.
• We ensure ease of operation, durability, reliability, energy efficiency, and productivity for a gearbox.

We ensure design optimisation for streamlining raw material consumption per gearbox without affecting strength. All department functions are controlled and eased through ERP system. We have close controls on production processes. We are in the process of implementing Industry 4.0 software. We use efficient machines, right tooling, and user-friendly jig fixtures for better productivity and trained workforce.

For more details, please visit:
www.vijaygears.com
Contact: Digambar R. Deshpande, CEO, Vijay Gears
Email: ceo@vijaygears.com